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11

Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance
with local building codes and with current CAN/CGA - B149.1 or .2 installation
codes for Gas Burning appliances and equipment in Canada and the National
Fuel Gas Code ANSI Z223 in the U.S.A.

1. The gas pipeline can be brought in through either the right or the left side of

the appliance. A knockout is provided at either location to allow for the gas
pipe  installation and testing of any gas connection.

2. The gas control inlet is 1/2” NPT. Typical installation layout for rigid pipe is

shown at right.

3. When using 

copper

or 

flex connector

, use only approved fittings. Always

provide a union so that gas line can be easily disconnected for burner or
fan servicing. See gas specification for pressure details and ratings.

4. When a vertical section of gas pipe is required for the installation, a con-

densation trap is needed. See CAN/CGA-B149.1 or .2 for code details.

5. For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of

4.5 w.c. must be used for supply from the gas meter. Consult with the local
gas utility if any questions arise concerning pipe sizes.

6. 1/8” NPT plugged tappings are accessible for test gauge connection both

on the inlet and outlet of the gas valve.

7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME

FOR THIS PURPOSE. Use an approved leak testing solution.

8. The appliance and its individual shutoff valve must be disconnected from

the gas supply piping system during any pressure testing of that system at
test pressures in excess of 1/2 PSIG (3.5 KPa).

9. The appliance must be isolated from the gas supply piping system by clos-

ing its individual shutoff valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

Note: The gas line connection may be made of 1/2” rigid pipe or an
approved flex connector. Since some municipalities have additional local
codes, it is always best to consult your local authorities and the current
CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel
Gas code ANSI Z223.1 in the U.S.A.

Gas Specifications

Model 

Fuel

Gas Control

Maximum Input

ZV3600N Natural

Millivolt

ZV4200N

21,000 - 14,000 BTU

ZV3600LP Propane

Millivolt

ZV4200LP

20,000 - 17,000 BTU

Gas Inlet

3/8” NPT

Gas Supply

Minimum

Normal

Maximum

Pressure

(inches water column)

Natural Gas

5.5

7.0

9.0

Propane Gas

11

11.0

12.0

Manifold

Natural Gas

3.5 inches water column

Pressure

Propane Gas

10 inches water column

Orifice Size

Natural Gas (0-4500 ft)

#44

Airshutter 1/16”

Propane Gas (0-4500 ft) #54

Airshutter 3/16”

Important: Always check for gas leaks with a soap and water solution.
Do not use open flame for leak testing.

Operating and Maintenance Instructions

This gas appliance should be installed by a qualified installer in
accordance with local building codes and with current CAN/CGA -
B149 (.1 or .2) installation codes for Gas Burning Appliances and
Equipment.

For safe installation and operation 
note the following:

This appliance gives off high temperatures and should be located
out of heavy traffic areas and away from furniture and draperies.
Children and adults should be alerted to the hazards of high sur-
face temperatures of this appliance and should stay away to avoid
burns or ignition of clothing.
Under no circumstances should this appliance be modified. Parts
that have to be removed for servicing should be replaced prior to
operating this appliance again.
Installation and any repairs to this appliance should be done by a
qualified service person. A professional service person should be
called to inspect this appliance annually. Make it a practice to have
all of your gas appliances checked annually.
Never use your gas fireplace as a cooking device.
The Burner/Log Assembly has been engineered and permanently
adjusted for proper flame control.

Periodically remove the logs from the grate assembly and vacu-
um any loose particles from the grate and burner areas.

Control compartments, burners and air passages in this appli-
ance should be kept clean and free of dust and lint. Make sure
that the gas valve and pilot light are turned off before you attempt
to clean this unit.

The venting system (chimney) of this appliance should be
inspected at least once a year and if needed, your venting sys-
tem should be cleaned.

Keep the area around your appliance clear of combustible mate-
rials, gasoline and other flammable vapors and liquids.

This appliance should not be used as drying rack for clothing, nor
should Christmas stockings or decorations be hung near it.

Under no circumstances should any solid fuels (wood, paper,
cardboard, coal) be used in this appliance.

Note: It is normal for your gas fireplace to give off some
odor the first time it is burned. This is due to the curing of
the paint and any undetected oil from the manufacturing
process.

Please ensure that your room is well ventilated - open all win-
dows.

Warning:

When purging the gas line, the glass

front must be removed.

Do not alter gas orifice.

For the state of Massachusetts a 

T-handle gas shut-off

valve

must be used on a gas appliance.  This T-handle gas

shut-off valve must be listed and approved by the state of

Massachusetts.  This is in reference to the state of

Massachusetts state code CMR238.

Содержание ZV3600

Страница 1: ...tion adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to this manual Installation and service must be performed by a qualified installer ser...

Страница 2: ...wn between each Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors It is important to remove this white deposit from the glass doors w...

Страница 3: ...rating and maintenance instructions 11 General glass information 12 Confirming proper venting of appliance 12 Log assembly and fan kit 13 Log Placement 14 20 Millivolt system lighting burner control 2...

Страница 4: ...other flammable material should not be placed on or near the appliance This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it 16...

Страница 5: ...pliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector Have battery back up power Meet ANSI UL 2034 Standards and comply with NFPA 720 2005...

Страница 6: ...rame in accordance with the fireplace dimensions specified See framing diagrams Bend nailing tabs forward on left and right of unit and place fireplace into framed enclosure This allows for 1 2 in fro...

Страница 7: ...7 Framing for your Gas Fireplace cont FRAMING FOR ZV3600 FRAMING FOR ZV4200 4 B Vent 4 B Vent...

Страница 8: ...sed appearance For COMBUSTIBLE materials extending in front of fireplace consult Mantel and Mantel Leg Drawings If wide brass surround is used finish materials must be flush with front of unit Note Wh...

Страница 9: ...iting the fan housing into the thermodisk Electrical Services All optional fan kits are equipped with a 120V 60 Hz blower Note All electrical connections are to be made in accordance with CSA Standard...

Страница 10: ...Place rear brick panel up against the back of the firebox 2 Loosen screw holding brick clip in position swing clip up out of the way and place side brick up to rear brick and flush against side wall...

Страница 11: ...Natural Gas 0 4500 ft 44 Airshutter 1 16 Propane Gas 0 4500 ft 54 Airshutter 3 16 Important Always check for gas leaks with a soap and water solution Do not use open flame for leak testing Operating...

Страница 12: ...ted behind upper grill or unfasten latches if so equipped 2 To remove pull frame forward and lift from bottom door retain er channel Confirming Proper Venting of Appliance To check for proper drafting...

Страница 13: ...ined between glowing ember and underside of front log ember bed area 10 Front log should be centered on the log supports between the front and rear burners Pull log against the front of the sup ports...

Страница 14: ...the front burner to the surface of the ember plates and over crossover to the same height as ember plates Height on front burner 1 2 to 3 4 Height on ember plates 3 4 to 1 Do not cover back air openi...

Страница 15: ...charred area sits between front and rear log Step 10 Make sure that a space of at least 3 4 is maintained between glowing ember and underside of front log ember bed area Step 11 Place decorative moon...

Страница 16: ...that the ember plates 2 pces are between front and back burner Step 4 Break glowing embers into thumbnail size Place glowing embers on to the surface of the front burner to the surface of the ember p...

Страница 17: ...Step 7 Place right crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Ste...

Страница 18: ...rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower than burner Step 2 Locate flat surface on Log 2 and place directly onto left...

Страница 19: ...Ember material from plastic bag tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4...

Страница 20: ...of Log 5 Step 8 Slide Log 7 between Log 1 and Log 2 Step 9 Position Log 8 up against the 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed r...

Страница 21: ...pilot screw to provide proper sized flame Recommended Maximum Lead Length Double Wire When Using Wall Switch or Thermostat Wire Size Max Length 14 GA 100 FT 16 GA 64 FT 18 GA 40 FT 20 GA 25 FT 22 GA 1...

Страница 22: ...22 SPILL SAFETY SWITCH Wiring Diagram 820 639 and 820 640 True Millivolt Systems This System does not have a thermocouple For Units with serial numbers greater than 36350 For SIT 820633 820634 Valves...

Страница 23: ...y be used to adapt existing chimney or liner to fireplace Single wall pipe must have 6 clearance to combustibles Chimney Installations Three types of chimney systems may be used with this unit A chimn...

Страница 24: ...r Straight Series 1 Z36DDTS1P Trim Polish for Designer Straight Series 1 24 Parts List PART NO DESCRIPTION Child Safety Screens Z36CSS Child Safety Screen 36 DV Fireplaces ZV4200N Fireplace Decorative...

Страница 25: ...above 1000 P136WR Thermopile GOAI 524 1001 P069SI Electrode Sparker 915 069 TC SIT 1001 P165SI Orifice Pilot NG 977 165 TC SIT 1001 P167SI Orifice Pilot LP 977 167 TC SIT 1001 P639SI Valve Nova LP Hi...

Страница 26: ...urn valve knob on On place wall switch on On Millivolt meter should read greater than 100mV If the reading is okay and the burner does not come on replace the gas valve Pilot burning no gas to burner...

Страница 27: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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