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MAINTENANCE &

TROUBLE SHOOTING

MAINTENANCE

WARNING! 

For your own safety, turn the switch “OFF”, remove the

safety key, unplug the power cord from the power outlet before
maintaining or lubricating you bandsaw.

TIRES

Pitch and sawdust that accumulate on the tires should be removed
with a stiff brush or scrapped off with a piece of wood. Do not use a
sharp knife or any type of solvent. When the tires become worn, they
should be replaced. When replacing tires, place a thin layer of rubber
cement on the outside of the wheels and inside the tires. After the
rubber ciment dries, slide the tires onto the wheels, aligning the tires
inside the wheel edges.

TABLE, BLADE GUIDES AND BACK-UP BEARINGS

1) Keep your bandsaw clean.
2) Frequently remove sawdust from the inside of the saw.
3) Do not allow pitch to accumulate on the table, blade guides or 

back-up bearings. Clean them with quality gum and pitch remover.

4) Apply a thin coat of automobile type wax to the table top to allow

the wood to slide easily while cutting. Also apply wax to the inside
surfaces of the trunnion.

MOTOR/ELECTRICAL

Frequently vacuum or blow out any sawdust from the motor and
around the switches.

LUBRICATION

All the ball bearings are permanently lubricated. They require no
further lubrication.

WARNING!

If the power cord is worn, cut or damaged in any way,

replace it immediately.

WARNING!

To prevent electrocution, fire or injury, use only identical

replacement parts listed in this manual. To avoid electrical hazards,
always reassemble exactly as the original assembly.

TROUBLE

Motor will not run.

Blade does not run in the
approximate center of the
upper wheel.

Bandsaw slows down when
cutting.

Blades breaking.

Saw is noisy when running.

Blade will not cut straight.

Blade guide will not stay in
position.

PROBABLE CAUSE

1) Defective On-Off switch or power cord.
2) Motor defective.

1) Not tracking properly.

1) Cutting too small a radius.

2) Dull blade.

1) Too much tension.
2) Kink in blade caused by cutting too

small a radius or turning the material
too fast when cutting.

1) Too much blade tension.
2) Blade guides and back-up bearings are

in contact with the blade.

1) Blade guides and back-up bearings are

not adjusted.

2) Worn or defective blade. Offset blade

teeth may have been flattened.

1) Blade guide support threads have

deteriorated allowing set screw to
vibrate loose.

REMEDY

1) Replace defective parts before using your bandsaw

again.

2) Any attempt to repair this motor may create a

HAZARD unless repaired by a qualified service
technician.

1) Adjust tracking. See “Tracking blade”.

1) Stop feeding and back up the material slightly until the

bandsaw speeds up.

2) Replace blade.

1) Adjust tension. See “Adjusting blade tension”.
2) Use correct cutting technique. See “Operations”.

1) Adjust blade tension. See “Adjusting blade tension”.
2) Adjust upper and lower blade guides and bearings. See

“Adjusting blade guides and back-up bearings”.

1) Adjust upper and lower blade guides and bearings. See

“Adjusting blade guides and back-up bearings”.

2) Replace blade.

1) Replace blade guide support.

Содержание KC-902C

Страница 1: ...9 WOOD BANDSAW WITH LASER INSTRUCTION MANUAL COPYRIGHT 2009 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC MODEL KC 902C ...

Страница 2: ...ents repairs done by an unauthorized service center alterations and lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with your dated proof of purshase to an authorized King...

Страница 3: ...elry rings watch because they could get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Roll up long sleeves above the elbows 12 ALWAYS WEAR SAFETY GLASSES Always wear safety glasses ANSI Z87 1 Everyday eye glasses only have impact resistant lenses thet are NOT safety glasses Also use a face or dust mask if cutting operation is dusty 13 DO...

Страница 4: ... tension is properly adjusted To reduce the risk of accidental blade contact minimize blade breakage and provide maximum blade support always adjust the upper blade guide and blade guard to just clear the workpiece Caution Never cut metals with this bandsaw only wood and wood products Use extra caution with large very small or awkward workpieces Use extra supports tables blocks etc for any workpie...

Страница 5: ...ower cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or...

Страница 6: ... from inside the machine A 1 1 4 vacuum hose or dust collector adaptor can be used for optimal sawdust removal 15 Table lock knob Loosening this knob allows the table to be tilted for bevel cutting 16 Bevel scale pointer The bevel scale shows the degree to which the table is tilted for bevel cutting 17 Upper blade guide lock knob Loosen this knob before adjusting blade guide height 18 Upper blade ...

Страница 7: ...ic nut C to the table and tighten INSTALLING RIP FENCE AND MITER GAUGE ON TABLE IF NEEDED The rip fence A Fig 6 is used as a fence to guide the workpiece for ripping operations and the miter gauge B is used for angled miter cuts and also to push the workpiece into the blade 1 Slide rip fence A Fig 6 onto the table and secure it by pushing down on the lock handle C It may be necessary to rotate the...

Страница 8: ... desired angle using the bevel angle scale B Fig 8 and pointer C as a guide 3 Retighten the table lock knob by turning it clockwise to secure the table angle SETTING TABLE SQUARE TO THE BLADE 1 Loosen the upper blade guide assembly lock knob A Fig 7 and position the upper blade guide assembly all the way up Retighten the lock knob 2 Loosen the table lock knob A Fig 8 3 Place a small square on the ...

Страница 9: ... blade midway between the two wheels The blade should move slightly with firm finger pressure It is recommended that the blade movement be only 1 8 NOTE Be careful not to overtension or undertension the blade Overtensioning may cause the blade to break while undertensioning may cause the blade to slip off the wheels Proper blade tension is necessary for accurate cutting TRACKING THE BLADE NOTE The...

Страница 10: ...the gullet of the blade behind the blade teeth Tighten the hex nut and bolt 5 Adjust the upper blade guide pins A Fig 13 Loosen the two set screws B and press the two guide pins evenly against the sides of the blade Make sure that you don t pinch the blade Release the guide pins and rotate the upper wheel moving the blade downward Make sure that one guide pin is not further away from the blade tha...

Страница 11: ...e to fire or an explosion Keep ignition sources away from bandsaw Keep saw dust to a minimum by cleaning the inside of the bandsaw after every use BASIC BAND SAW OPERATIONS A bandsaw is basically a curve cutting machine It is also used for straight line cutting such as crosscutting ripping mitering beveling compound cutting This bandsaw was designed to cut wood wood like products and plastics only...

Страница 12: ...l replacement parts listed in this manual To avoid electrical hazards always reassemble exactly as the original assembly TROUBLE Motor will not run Blade does not run in the approximate center of the upper wheel Bandsaw slows down when cutting Blades breaking Saw is noisy when running Blade will not cut straight Blade guide will not stay in position PROBABLE CAUSE 1 Defective On Off switch or powe...

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