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WARNINGS Against HIGH VOLTAGE

DANGER

•  This Tester generates high voltage.
•  Any incorrect handling may cause death.
•  Read Chapter 3 "WARNINGS AND CAUTIONS FOR OPERATING THE TESTER"

in this manual to prevent accident.

• This manual should be placed within the reach of the operator so that he or she

may read it whenever necessary.

OPERATION MANUAL

Part No. Z1-000-632 IB000598, MAR/2004

TOS5000 SERIES

WITHSTANDING VOLTAGE TESTER

TOS5101

TOS5051

TOS5050

Содержание TOS5050

Страница 1: ...ter 3 WARNINGS AND CAUTIONS FOR OPERATING THE TESTER in this manual to prevent accident This manual should be placed within the reach of the operator so that he or she may read it whenever necessary O...

Страница 2: ...thout express written permission of Kikusui Electronics Corporation The contents of this manual including the specifications of the instrument are subject to change without notice 1993 2004 Copyright...

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Страница 9: ...Checking the Tester Operation 5 4 5 3 Checkout Before Starting Test Operation 5 6 6 TEST PROCEDURES 6 1 6 1 AC Withstanding Voltage Test Procedure 6 2 6 1 1 Selecting an AC Test Voltage Range 6 2 6 1...

Страница 10: ...scharge Function 7 5 8 MAINTENANCE 8 1 8 1 Cleaning the Outer Surfaces 8 2 8 2 Checking the Cord and Leadwires 8 2 8 2 1 Checking the AC Power Cable 8 2 8 2 2 Checking the HV Test Leadwires 8 2 8 2 3...

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Страница 22: ...t any damages to the carrier and your Kikusui agent You should also find the standard accessories as shown below accompany the Tester in the same package TOS5101 TOS5050 TOS5051 AC power cable HV Test...

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Страница 26: ...ay occur even within the operating humidity range In that case do not start using the tester until the location is completely dry Do not place the tester in a corrosive atmosphere Do not install the t...

Страница 27: ...d to produce substantial amounts of RF broadband emissions between grips on the test leadwire To minimize this effect secure a sufficient distance between alligator clips In addition keep the alligato...

Страница 28: ...Disconnect all wires from it Moving the tester without disconnecting the cables may result in breakage of the wire or injury due to the tester tipping over For transportation use the special packing m...

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Страница 31: ...UT If the connection is imperfect overall DUT can be charged up to a hazardous high voltage LOW output terminal Test leadwire black to DUT Install the leadwire clamp as this Figure 3 3 Connecting the...

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Страница 34: ...ry depending on test conditions such as the properties of DUT and the test voltage delivered by Tester Model TOS5101 or TOS5051 When no DUT is connected the period the Tester itself internal capacitor...

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Страница 39: ...he AC Input Power 4 3 4 1 2 Start Stop of Test 4 5 4 1 3 Test Voltage 4 9 4 1 4 Cutoff Currents 4 12 4 1 5 Test Time 4 15 4 1 6 Others 4 17 4 2 Display Items 4 18 4 2 1 Test Voltage Display 4 18 4 2 2...

Страница 40: ...OF FRONT AND REAR PANEL ITEMS 4 2 4 1 Description of Front Panel Items 9 10 11 18 12 13 16 14 15 3 1 17 2 4 5 6 7 8 Figure 4 1 TOS5050 Front Panel 9 10 11 18 12 13 16 14 15 3 1 17 2 4 5 6 7 8 Figure 4...

Страница 41: ...ons of test settings of cutoff current test period etc that existed when you turned OFF the POWER switch last time By pressing the POWER switch while keeping the SHIFT key 16 depressed you can initial...

Страница 42: ...CTION status with the STOP switch 3 and then start operating the Tester ii When in DC test for TOS5101 and TOS5051 only the high voltage supply section is overheated If the above is the case wait unti...

Страница 43: ...tion 6 5 Settings for Special Test Modes Caution Do not remote control the Tester simultaneously from both RE MOTE CONTROL connector 4 and SIGNAL I O connector 37 If you do this the REMOTE message 34...

Страница 44: ...eset from PROTECTION status The Tester will reset from the PROTECTION status and act follows a Lets the PROTECTION message 32 disappear b Turns OFF the PROTECTION signal fed through the SIGNAL I O con...

Страница 45: ...ppeared 3 A period of approximately 0 5 seconds has elapsed after releasing the STOP switch 3 when the DOUBLE ACTION switch of the TEST MODE switch 38 is set for ON If the DOUBLE ACTION switch of the...

Страница 46: ...ontrol of the test start stop operation of the Tester from other device than one of the optional devices of the Tester do not use the REMOTE CONTROL connector 4 on the front panel but use the SIGNAL I...

Страница 47: ...C 10kV DC 5kV DC TOS5051 5kV AC 2 5kV AC 5kV DC 2 5kV DC TOS5050 5kV AC 2 5kV AC Caution Before turning the TEST VOLTAGE switch 5 be sure that the TEST VOLTAGE control 6 is in the fully counterclockwi...

Страница 48: ...done When the TEST VOLTAGE control 6 is set in the fully clockwise position MAX position in the no load state the output voltage in the DC mode may be higher than the test voltage range value you sel...

Страница 49: ...7 test leadwires DUT or other charged objects 10 Analog Voltmeter The VOLTAGE display analog voltmeter 10 indicates directly the output terminal voltage Of the AC DC models TOS5101 and TOS5051 the vo...

Страница 50: ...the selected cutoff current with the keys 12 If you press the or key alone the rate of increment decrement is the basic resolution shown below If you press it together with the SHIFT key 16 the rate o...

Страница 51: ...0 1 to 55mA OFF TOS5051 0 1 to 110mA 0 1 to 110mA OFF TOS5050 0 1 to 110mA 0 1 to 110mA OFF Model DC mode of test Upper cutoff current range Lower cutoff current range TOS5101 0 1 to 5 5mA 0 1 to 5 5m...

Страница 52: ...s been selected the value is displayed on the CURRENT readout 22 and you can adjust the value with the keys 12 The LOWER message 24 means that the lower cutoff current has been selected the value is d...

Страница 53: ...rate of increment decrement is the basic resolution shown below If you press it while keeping the SHIFT key 16 pressed the rate of increment decrement is ten times of the basic resolution If you keep...

Страница 54: ...er function OFF the TIME display 26 indicates the elapsed period The ON OFF key 15 is enabled when the Tester is in the READY status status that the READY message 28 appears and the KEYLOCK message 33...

Страница 55: ...If you press the key 12 while keeping the SHIFT key 16 pressed the upper or lower cutoff current is decremented at a rate of ten times of that when you press the key 12 alone 4 If you press the UP LO...

Страница 56: ...s Model Test voltage range TOS5101 10kV 5kV TOS5051 5kV 2 5kV TOS5050 5kV 2 5kV Caution As you change test voltage ranges with the TEST VOLTAGE switch 5 the TEST VOLTAGE RANGE message 19 blinks to ind...

Страница 57: ...tops as you press the STOP switch 3 or as you start the test by pressing the START switch 2 During the TEST ON period period that the TEST message 29 appears the TEST VOLTAGE switch 5 is disabled Duri...

Страница 58: ...5 1 Measuring ranges and resolutions Model Measuring Range Resolution TOS5101 AC 10kV range 0 to 14 162kV 55 54V AC 5kV range 0 to 7 081kV 27 77V DC 10kV range 0 to 12 750kV 50 00V DC 5kV range 0 to...

Страница 59: ...e the increment decrement rate is multiplied by 10 If the lower cutoff current is higher than the upper cutoff current and the lower pass fail judgement function is ON the mA display unit of measure b...

Страница 60: ...the upper and lower cutoff currents can be done with the UP LOW key 13 when the Tester is in the READY status status that the READY message 28 appears and the KEYLOCK message 33 has disappeared When...

Страница 61: ...preset test period applies in common to both AC and DC modes of tests 1 Displayed items Desplayed items When in READY status When in TEST ON status TIMER ON appears TIMER ON disappears Period displaye...

Страница 62: ...sult is PASS within the test period So it does not appear if the TIMER function is OFF or the test is aborted Normally it appears only for a short period approximately 0 2 seconds If you set to ON the...

Страница 63: ...e DC test section TOS5101 and TOS5051 only is overheated 4 2 9 Others 33 KEYLOCK Message This message appears when the keylock function is ON it disappears when the function is OFF The keylock functio...

Страница 64: ...otective Grounding Terminal This terminal is for grounding the Tester to an earth ground WARNING Be sure to connect securely by using a screwdriver an earth ground line to the Protective grounding ter...

Страница 65: ...des 39 STATUS SIGNAL OUTPUT Receptacle and Switches The output receptacle delivers a 100V AC signal to drive an optional Warning light Unit or a Buzzer Unit The status signal is delivered if one of th...

Страница 66: ...Chapter 4 DESCRIPTION OF FRONT AND REAR PANEL ITEMS 4 28...

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Страница 77: ...ge Model Upper cutoff current range TOS5101 0 1 to 55mA TOS5051 0 1 to 110mA TOS5050 0 1 to 110mA Resolution and Display Formats Upper cutoff current range Basic resolution Display format 0 1 to 9 9mA...

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Страница 79: ...should deliver a FAIL judgement In the above particular case however as the output current is larger than the preset lower cutoff current the Tester will give a PASS judgement even when no DUT is conn...

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Страница 85: ...ere remains a residual test voltage in the output circuit The H V ON signal of the SIGNAL I O connector 37 is turned OFF It is not turned off so far as there remains a residual test voltage in the out...

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Страница 87: ...e time except for TOS5050 and will blink to show that no range selection has been success fully accomplished When changing the TEST VOLTAGE switch 5 turn it accurately to a range position 6 2 2 Settin...

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Страница 90: ...er function press the ON OFF key 15 When it is turned ON the TIMER ON message 27 appears Resolutions and Display Formats Test period Basic resolution Display format 0 5 to 99 9 s 0 1 s 100 to 999 s 1...

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Страница 95: ...T message 29 disappears The TEST signal of the SIGNAL I O connector 37 is turned OFF The DANGER lamp 9 goes out It does not go out so far as there remains a residual test voltage in the output circuit...

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Страница 117: ...hapter indicates the specifications of Models TOS5101 TOS5051 and TOS5050 Table of contents Page 9 1 TOS5050 9 2 9 2 TOS5101 and TOS5051 9 9 9 3 Overall Dimensions 9 18 9 3 1 Dimensions of Models TOS5...

Страница 118: ...ammeter Response display Mean value response rms value display Pass fail Type of judgement Window comparator type judgement If the current detected is larger than the preset upper cutoff current the T...

Страница 119: ...age is not higher than 1 5kV and the capacitance is not larger than 1000 pF such test voltage changes are only of negligible levels Note 4 When in the AC mode the current which flows through the stray...

Страница 120: ...of the following Note 6 standard EN61326 Under following conditions 1 Used HV test leadwires which is supplied 2 No discharge in testing 3 Used the shielded cable which length is less than three mete...

Страница 121: ...320 W 132 H 300 D mm 12 6 W 5 20 H 11 8 D in Including protrusions 320 W 150 H 365 D mm 12 6 W 5 91 H 14 4 D in Weight Note 7 15 kg 33 lbs Note 6 Not applicable to custom order models Note 7 When a Te...

Страница 122: ...t panel Conditions of low active control signal Note 8 High level input voltage 11 to 15V Low level input voltage 0 to 4V Low level input current 5mA Max Input time requirement 5 ms Interlock The Test...

Страница 123: ...the Tester is in the Open collector signal No te 9 Vacuum PROTECTION status Fluorescent Display STATUS When one of the DIP switches for the 100V AC Note 11 SIGNAL following items is set to ON and the...

Страница 124: ...y Remarks AC input power cable 1 H V test leadwires TL01 TOS 1 5 meters long 1 set 14 pin Amphenol plug 1 Assembly type DANGER HIGH VOLTAGE sticker 1 Operation manual 1 AC power fuses 2 In fuse holder...

Страница 125: ...witching With zero turn on zero start switch DC Output rating 50W 10kV 5mA 50W 5kV 10mA Note 4 with nominal line voltage with nominal line voltage Ripple At 10kV no load At 5kV no load 100Vp p typical...

Страница 126: ...Note 3 Test voltage waveform When an AC test voltage is applied to a capacitive DUT it is possible that the voltage becomes higher even than that when in the no load state Furthermore waveform distor...

Страница 127: ...0 5 Not required Infinite 35 C t 40 C 0 5 I 1 5 At least 10 times of test period 15 s 95 F t 104 F I 0 5 Not required Infinite TOS5051 Ambient Upper cutoff Pause period Maximum allowable temperature...

Страница 128: ...6 at 5mA DC setting at 10mA DC setting Test time Setting range 0 5 to 999 s with Timer off function Accuracy 20 ms Note 5 When in the AC mode the current which flows through the stray capacitances of...

Страница 129: ...which is supplied 2 No discharge in testing 3 Used the shielded cable which length is less than three meters when the SIGNAL I O is used AC line power Voltage and 100V 10 50 60 Hz requirements frequen...

Страница 130: ...r following conditions 1 Used HV test leadwires which is supplied 2 No discharge in testing 3 Used the shielded cable which length is less than three meters when the SIGNAL I O is used AC line power V...

Страница 131: ...er from an optional High Voltage Test Probe HP01A TOS or HP02A TOS when the test voltage is less than 4kV rms AC or 5kV DC SIGNAL I O To control the Tester from a make contact connector device such as...

Страница 132: ...he Tester is in the Open collector signal Note 11 Vacuum PROTECTION status Fluorescent Display STATUS When one of the DIP switches for the 100V AC Note 13 SIGNAL following items is set to ON and the e...

Страница 133: ...sembly type DANGER HIGH VOLTAGE sticker 1 WEIGHT sticker 1 For TOS5101 only Operation manual 1 AC power fuses 2 In fuse holder cap one for present use and the other for spare Note 14 The TL03 TOS H V...

Страница 134: ...Chapter 9 SPECIFICATIONS 9 18 9 3 Overall Dimensions 9 3 1 Dimensions of Models TOS5050 and TOS5051 9 3 2 Dimensions of Model TOS5101...

Страница 135: ...evices for the Tester Table of contents Page 10 1 Model RC01 TOS RC02 TOS Remote Control Box 10 2 10 2 Model HP01A TOS HP02A TOS High Voltage Test Probe 10 3 10 3 Model PL01 TOS Warning Light Unit 10...

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Страница 139: ...minal 4 10 LOW Test Leadwire 3 3 Lower cutoff current display 4 22 Lower pass fail judgement ON OFF 4 22 M Memory backup function 1 5 4 3 O ON OFF Key 4 16 Output Signals 1 4 6 27 Output voltage displ...

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