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2 x

#8 x 2-1/2” Wood Screw

Fig. 42.1

2647

2617

With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly up and over the

Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front

and outside edges of (2646) Roof End and (2647) Roof End Left. (fig. 42.1)

Attach (2617) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood

Screw per support. (fig. 42.1)

Step 42: Attach Roof Assemblies to Fort

Part 1

Hardware

Flush

2646

Содержание F24935

Страница 1: ...from 09 00 to 17 30 GMT 1 KidKraft Netherlands BV Olympisch Stadion 8 1076 DE Amsterdam The Netherlands To reduce the risk of serious injury or death please read and follow these instructions Keep an...

Страница 2: ...e moisture to absorb and evaporate in the fibers resisting rot and bugs Engineered for great play our products also go through extensive testing for safety Plus our team has developed a series of prop...

Страница 3: ...nd loose ll surfacing materials washing away during heavy rains D Never add extra length to chain or rope The chains or ropes provided are the maximum length designed for the swinging element s O NOT...

Страница 4: ...rect depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heav...

Страница 5: ...f the play season This will cause splintering of wood Check for sharp edges or protruding screw threads Add washers if required materials to prevent compaction and maintain appropriate Check twice a m...

Страница 6: ...and interior moisture content will vary more widely than in thinner wood 2 Warping results from any distortion twisting cupping from the original plane of the board and often happens from rapid wettin...

Страница 7: ...is product Failure by the owner to maintain the product according to the maintenance requirements may void this warranty This Limited Warranty does NOT cover Any inspection cost Labor and or costs for...

Страница 8: ...screws For bolts tap T Nut into hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until ins...

Страница 9: ...32606 2pc 2607 1 1 4 x 3 x 22 Diagonal Box 2 3632607 8pc 2609 1 x 5 x 40 5 8 Floor Board Box 2 3632609 1pc 2648 1 x 4 x 40 5 8 Floor Board Box 2 3632648 4pc 2617 1 1 4 x 2 1 4 x 37 1 2 Roof Support Bo...

Страница 10: ...ox 2 37632618 Part Identification Reduced Part Size Lower Window Insert 1 27 x 18 8 x 35 86 1 27 x 18 8 x 41 91 2pc Upper Window Insert Box 2 37632649 2655 Box 2 37632655 1pc 2649 1pc MOD 3 Pane Trans...

Страница 11: ...54503300 2pc S6 Pan Screw 12 x 1 52433610 Hardware Identification Actual Size 5pc FW0 3 16 Flat Washer 51103100 5pc S10 Pan Screw 8 x 1 52433510 10pc TN1 1 4 T Nut 54503200 66pc FW2 5 16 Flat Washer...

Страница 12: ...Bolt 5 16 x 4 53703340 14pc G7 Hex Bolt 5 16 x 5 1 2 53703352 4pc H1 Hex Bolt 1 4 x 1 1 2 53703212 2pc H10 Hex Bolt 1 4 x 2 1 4 53703221 4pc H11 Hex Bolt 1 4 x 2 3 4 53703223 2pc G25 Hex Bolt 5 16 x...

Страница 13: ...13 1x Magnetic Catch 1x Catch Plate Door Handle 9207713 Door Hinge 2x 9201713 Door Catch 2x 9207711 3 Hardware Identification 2pc Jamb Mount 9206300...

Страница 14: ...c 2716 1 x 4 x 17 5 8 Counter Mid Top 3632716 1pc 2689 Gable Dormer Lt 1 x 14 6 x 22 37632689 1x Deluxe Kitchen Set 3320969 1x Sky Chalk Wall 3320217 1pc 2685 1 x 4 x 40 5 8 Counter Top 3632685 2pc 61...

Страница 15: ...Screw 8 x 3 52043530 2pc TN1 1 4 T Nut 54503200 2pc LW1 1 4 Lock Washer 51303200 2pc FW1 1 4 Flat Washer 51103200 6pc S5 Pan Screw 8 x 1 2 52433502 30pc S11 Wood Screw 8 x 2 52043520 20pc TS Trim Scre...

Страница 16: ...Lock Nut 54303200 8pc FW6 12 Screw Bezel 9299500 3pc S11 Wood Screw 8 x 2 52043520 54pc PB1 Pan Bolt 1 4 x 3 4 53453203 5pc S7 Pan Screw 12 x 2 52433620 3638934 8934 1 SL Gusset 1 x 3 x 15 3638963 896...

Страница 17: ...x 1x 1x 1x 10x TNR 4 Clamp Ring 9300130 Green 31x Square Nylok Nut 54902200 2x TNR 4 Post Mount Clamp 9203657 1x TNR 4 Post Mount Base 9203656 1x TNR Post Mount Kit 9203655 1x 1 4 x 14 5mm Pan Head Bo...

Страница 18: ...cartons fill out the form below The carton I D stamp is located on the end of each carton The tracking number is located on the KidKraft ID Plaque 9320374 Please retain this information for future ref...

Страница 19: ...ck Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags per side fig 2 1 2 2 and 2 3 2 x Front Back Panel 1 1 4 x 42 x 87 1 x SW Wall Panel 1 1 4 x 42 x 87 2618 2627 Fig 2 2 Wood Parts Hardware 8 x 1 4 x 2 1 2 Waf...

Страница 20: ...e panel orientations The tops and bottoms of the panels should be flush Make sure the panels are square then using the pilot holes as a guide pre drill with a 3 16 drill bit and fasten the back 2677 N...

Страница 21: ...ide of the assembly tight to 2622 End Panel Assembly and flush to the bottom of the panels attach 1 2608 Floor Joist to 2677 Narrow Panel and 2618 End Panel Assembly on the front and back walls with 4...

Страница 22: ...oist to 2618 End Panel Assembly with 1 H11 1 4 x 2 3 4 Hex Bolt with lock washer flat washer and t nut Bolt is installed from inside the assembly Make sure 2682 Short Side Joist is level and flush to...

Страница 23: ...ide the assembly flush to the top of the assembly attach 1 2683 Wall Tie to 2677 Narrow Panel and 2618 Front Back Panel on both the front and back walls with 5 S11 8 x 2 Wood Screws per board fig 3 5...

Страница 24: ...oth the front and back walls using 2 Flat Panel Brackets per wall in the places shown with 4 S8 12 x 3 4 Pan Screws per bracket fig 3 6 and 3 7 16 x 12 x 3 4 Pan Screw Hardware S8 Other Parts 4 x Flat...

Страница 25: ...the top of boards then attach 2681 Long Floor Joist to each panel with 2 S4 8 x 3 Wood Screws per end fig 4 1 4 2 and 4 3 Step 4 Floor Assembly Part 1 1 x Long Floor Joist 1 1 4 x 3 x 62 5 8 2681 Fig...

Страница 26: ...610 Side Joist and 2682 Short Side Joist with 5 S2 8 x 1 1 2 Wood Screws per board fig 4 4 and 4 5 Step 4 Floor Assembly Part 2 1 x Floor Board 1 x 4 x 40 5 8 13 x Floor Board 1 x 5 x 40 5 8 2648 Wood...

Страница 27: ...s to be flush to the bottom of 2627 SW Wall Panel fig 5 1 and 5 2 B Pre drill pilot hole with a 3 16 drill bit then attach each 2607 Diagonal to 2627 SW Wall Panel with 1 LS3 1 4 x 3 Lag Screw with fl...

Страница 28: ...OF WOOD D Attach KidKraft Plaque to centre of 2614 Engineered Beam over top of t nut using 4 S18 6 x 1 Wood Screws fig 6 4 12 x 5 16 x 5 1 2 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 2 x 5 16 x 3 3...

Страница 29: ...ut Tighten all bolts fig 7 1 C Install 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in the top bolt holes in 2615 SW Upright as shown in fig 7 1 IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED...

Страница 30: ...left and right side and attach with 5 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 8 1 and 8 2 Hardware 5 x 5 16 x 3 3 4 Hex Bolt 5 16 flat washer x 2 5 16 lock nut Other Parts 2...

Страница 31: ...e assembly is level then attach from inside the fort assembly into each L Beam Bracket with 4 G8 5 16 x 2 Hex Bolts with 2 flat washers and 1 lock nut fig 9 1 5 16 Flat Washer 4 x 5 16 x 2 Hex Bolt 5...

Страница 32: ...nto the ground as this could cause the washer to break off B Attach ground stakes using 1 S7 12 x 2 Pan Screw per ground stake fig 10 2 and 10 3 C After driving stakes into the ground check for sharp...

Страница 33: ...tails SHEET 1 OF 9 A SIZE DWG NO REV SCALE 1 50 WEIGHT Pre drill using 3 16 drill bit for 1 4 x 2 Lags Use 8 x 7 8 Truss screws for the Jamb Mounts Do not cover the 2 holes with Jamb Mounts 17 17 Do n...

Страница 34: ...Panel and 1 in 2677 Narrow Panel using 9 S0 8 x 7 8 Truss Screws per insert fig 12 1 12 2 and 12 3 B On the Front of the assembly install 1 MOD 3 Pane Transom in the top opening of 2677 Narrow Panel u...

Страница 35: ...8 D In the upper openings of 2622 End Panel Assembly install 1 8935 Lower SL Insert with 4 S0 8 x 7 8 Truss Screws and 1 MOD Side Lite with 14 S0 8 x 7 8 Truss Screws fig 12 5 12 6 and 12 9 31 x 8 x 7...

Страница 36: ...sing 4 S0 8 x 7 8 Truss Screws per insert fig 12 10 12 11 and 12 12 F In the upper opening of 2677 Narrow Panel install 1 MOD 3 Pane Transom and in the lower opening of 2618 Front Back Panel install 1...

Страница 37: ...he Hour Hand and connect with the Clock Screw fig 13 1 B On the Front of the Assembly place Clock Assembly centred under window of 2655 Upper Window Insert then with a helper attach through insert and...

Страница 38: ...1 1 2 Wood Screws per board Placing them as shown in fig 14 1 this will prevent rocks from forming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place...

Страница 39: ...Wood Parts Step 15 Attach Rock Wall Assembly to Fort Part 1 A On the Back of the assembly place Rock Wall Assembly centred in 2677 Narrow Panel opening and flush as shown in fig 15 1 Attach 0349 Rock...

Страница 40: ...rdware 1 x 12 x 2 Pan Screw 1 x Rebar Ground Stake Other Parts Rebar Ground Stake 0349 S7 S7 13 In Ground C Drive 1 Rebar Ground Stake 13 into the ground against outside 0349 Rock Rail then attach wit...

Страница 41: ...Wood Parts A Place 2612 Table Support flush to the notched out ends of 2611 Table Top and attach with 4 S7 12 x 2 Pan Screws as shown in fig 16 1 B On the Back of the assembly place Table Top Assembly...

Страница 42: ...2 make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 S5 8 x 1 2 Pan Screw with 8 flat washer measure 1 1 2 down from the first screw then attach a second screw and washer F...

Страница 43: ...10 8 x 1 Pan Screws from the inside and 1 S10 8 x 1 Pan Screw from the outside fig 18 1 18 2 18 3 and 18 4 Step 18 Attach Sky Chalk Wall to Fort Fig 18 2 Fig 18 1 Fig 18 4 Fig 18 3 Outside View Inside...

Страница 44: ...rt Fig 19 1 Step 19 Attach Slide to Fort A Place Slide in the centre of the 2677 Narrow Panel opening at the front of the fort pre drill with a 1 8 drill bit then attach slide to fort through the pane...

Страница 45: ...er Back fig 20 1 B Place the remaining 2 5736 Counter Joists centred over the pilot holes in the middle of 2687 Counter Back and flush to the top of the board then attach in the top holes with 1 S2 8...

Страница 46: ...Wall Panel place Counter Assembly so the top of 2687 Counter Back is flush to the top of the opening then attach with 5 S2 8 x 1 1 2 Wood Screws fig 20 2 and 20 3 Step 20 Counter Assembly Part 2 Hardw...

Страница 47: ...he front and outside edge of each outer 5736 Counter Joist and tight to 2627 SW Wall Panel then attach with 2 S3 8 x 2 1 2 Wood Screws per brace fig 20 4 and 20 5 Step 20 Counter Assembly Part 3 Wood...

Страница 48: ...over the pilot holes Measure 5 8 down from the top of 2686 Counter Front on both ends and attach to the 5736 Counter Joists with 4 S2 8 X 1 1 2 Wood Screws fig 20 6 Step 20 Counter Assembly Part 4 Wo...

Страница 49: ...H Tight to 2685 Counter Top and centred over the middle 2 5736 Counter Joists with ends flush to the outside edges attach 2 2716 Counter Mid Tops with 4 TS 6 x 30 mm Trim Screws per board fig 20 7 I A...

Страница 50: ...d 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware fig 20 9 Important Use a hand held screw driver and DO NOT over tighten Other Parts Faucet Sink Knob Sink Knob 1 x Sink 2...

Страница 51: ...bottom of the Sink and Stove to secure in place fig 20 10 and 20 11 Important Use a hand held screw driver and DO NOT over tighten Note To remove the Sink or Stove loosen screw 1 4 turn then twist Mo...

Страница 52: ...627 SW Wall Panel above the counter attach Utensil Shelf with 2 S5 8 x 1 2 Pan Screws as shown in fig 21 1 and 21 2 B Attach Pot Pan and Spatula to the Utensil Shelf fig 21 2 and 21 3 Hardware Other P...

Страница 53: ...crews fig 22 1 B On the inside of 2709 Door Window Panel measure 22 up from the bottom and attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 22 1 Fig 22 1 Step 22 Attach Door Components Part 1 H...

Страница 54: ...22 2 D On the opposite side of the Door Handle measure 5 8 from the top and bottom of 2709 Door Window Panel attach 2 Door Hinges on the outside using 3 S13 6 x 5 8 Pan Screws per Hinge fig 22 2 and 2...

Страница 55: ...ront Back Panel measure 5 8 up from the bottom of the opening and maximum 5 8 from the inside edge of 2601 Lower Jamb and attach the remaining side of the hinges using 3 S13 6 x 5 8 Pan Screws per hin...

Страница 56: ...the inside of the assembly attach 2715 Door Stop to 2618 Front Back Panel with 3 S11 8 x 2 Wood Screws making sure 2715 Door Stop overhangs the panel by 1 1 4 and is in position to receive the Catch P...

Страница 57: ...eate 4 Elbow Sections in total C Attach TNR3 Extend Flange RT and TNR3 Extend Flange LT together using 9 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 25 2 This creates the Flange Assembly Fig...

Страница 58: ...25 3 D Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 25 4 It is very important to attach bolts as indicated This...

Страница 59: ...935 Lower SL Insert using 4 S7 12 x 2 Pan Screws with 12 Screw Bezel in the pre drilled holes fig 26 2 Make sure the flat surfaces of the Flange Assembly are flush to the 2622 End Panel Assembly and 2...

Страница 60: ...1 Pan Screws fig 26 4 and 26 5 E Pre drill pilot hole with a 3 16 drill bit then attach 8934 SL Gusset to 2622 End Panel Assembly with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer fig 26 4 and 26 5 2...

Страница 61: ...til further step A Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly Attach Elbow Assembly to Flange Assembly using 6 PB1 x 3 4 Pan Bolts and Square Lock...

Страница 62: ...e and working up each side fig 28 2 and 28 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighten bolt with Quadrex Driver Hardware 5 x 1 4 x...

Страница 63: ...gned A Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly Notice the elbow orientation fig 29 1 Attach with 6 x 12 7mm Pan Bolts and Square Lock Nuts fig 29...

Страница 64: ...hen installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess Fig 30 3 PB6 Lock Nut After the c...

Страница 65: ...top hole Make sure both boards are square then attach with 1 S11 8 x 2 Wood Screw fig 31 1 1 x 8 x 2 Wood Screw 1 x 1 4 x 4 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut Hardware Wood Parts 1...

Страница 66: ...Brace Assembly against 2618 Front Back Panel so it sits under the slide It is not attached yet fig 32 1 B On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort ins...

Страница 67: ...618 2618 TNR Brace Assembly Fig 33 1 Fig 33 3 A Place 1 TNR4 Post Mount Clamp on either side of the Clamp Ring so that the bent tops clip in behind the Clamp Ring fig 33 2 B Insert the TNR4 Post Mount...

Страница 68: ...cables or gas lines A In the spot shown in fig 34 1 drive 1 Rebar Ground Stake 13 into the ground against the 8965 TNR Upright Be careful not to hit the washer while hammering stake into the ground a...

Страница 69: ...Screw Repeat this step so there are 2 Roof Support Assemblies fig 35 1 B Attach 1 2680 Roof Support to a second 2680 Roof Support at peak using 1 S4 8 x 3 Wood Screw There is 1 Small Roof Support Asse...

Страница 70: ...ide slats attach 1 Narrow Angle Bracket per slat with 2 S0 8 x 7 8 Truss Screws per bracket fig 36 1 and 36 2 B Attach the third Narrow Angle Bracket centred on the middle slat with 2 S0 8 x 7 8 Truss...

Страница 71: ...ends of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 36 4 D Attach the second Roof Support Assembly on the opposite side peaks to meet and ends are flush with 6 S11 8 x 2 Wood Screws fig 36...

Страница 72: ...s Repeat for other side 4 x 8 x 1 2 Pan Screw Hardware Fig 37 2 2617 S5 Fig 37 1 Step 37 Attach Sky Gable A Attach 1 Sky Gable to the inside of the 2617 Roof Supports on one side of the Large Roof Ass...

Страница 73: ...t Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 38 1 C Attach 1 Sky Gable to the insi...

Страница 74: ...able Dormer LT with 1 Narrow Angle Bracket using 2 S5 8 x 1 2 Pan Screws fig 39 1 and 39 2 6 x 8 x 1 2 Pan Screw S5 Other Parts Sky Gable Hardware Fig 39 1 S5 2689 2699 1 x Gable Dormer LT 1 1 4 x 14...

Страница 75: ...e middle inside slat then attach with 2 S11 8 x 2 Wood Screws Make sure the screws go into the siding and the slats fig 40 1 B Place completed Gable Dormer Assembly over 2688 Dormer Cleat and attach w...

Страница 76: ...d side measure overhang so it is 4 7 8 then attach with 2 S11 8 x 2 Wood Screws and 1 S4 8 x 3 Wood Screw fig 41 1 41 2 and 41 3 B Repeat Step A for 1 2647 Roof End Left fig 41 1 41 2 and 41 3 Step 41...

Страница 77: ...ight hand side measure overhang so it is 2 5 8 then attach with 3 S11 8 x 2 Wood Screws fig 41 4 41 5 and 41 6 D Repeat Step C for 1 2647 Roof End Left fig 41 4 41 5 and 41 6 Step 41 Attach Roof Ends...

Страница 78: ...and 1 1 4 down from the top of the panel pre drill with a 3 16 drill bit then place 1 2684 Mid Roof End centred over the pilot hole and flush to the top of the panel and attach from the inside with 1...

Страница 79: ...de of the fort Guide the Roof Assembly onto the fort so all four 2617 Roof Supports sit flush to the front and outside edges of 2646 Roof End and 2647 Roof End Left fig 42 1 B Attach 2617 Roof Support...

Страница 80: ...ides under the Large Roof Assembly and the 2617 Roof Supports sit tight to the siding on the Small Roof Assembly fig 42 2 D Attach Small Roof Assembly to Large Roof Assembly from inside with 3 S2 8 x...

Страница 81: ...S3 8 x 2 1 2 Wood Screw per support fig 42 4 and 42 5 F Attach 2680 Roof Supports to 2646 Roof End and 2647 Roof End Left with 1 S3 8 x 2 1 2 Wood Screw per support fig 42 4 and 42 5 Hardware 4 x 8 x...

Страница 82: ...are 4 x 8 x 1 Pan Screw S10 A Place 1 Flag on Front of the assembly on 2618 Front Back Panel and 1 Flag on 2622 End Panel Assembly as shown below and attach with 2 S10 8 x 1 Pan Screws per flag fig 43...

Страница 83: ...re assembly is level then secure with 2 H1 1 4 x 1 1 2 Hex Bolts with lock washer flat washer and t nut per side fig 44 4 C Tighten the top screws in all 4 Bench Legs fig 44 4 4 x 1 4 x 1 1 2 Hex Bolt...

Страница 84: ...Handle to the Space Glider Body using 1 G25 5 16 x 7 1 4 Hex Bolt with 2 flat washers and 1 lock nut Repeat for the second Space Glider Handle fig 45 1 B Install 2 Glider Rope with Chains into each Sp...

Страница 85: ...djustable wrench fig 46 1 and 46 2 Warning Check entire play centre for bolts protruding beyond t nuts Use extra washers to eliminate this condition Step 46 Attach Belt Swings and Glider Space Glider...

Страница 86: ...t that is easily seen and read by a supervising adult using 4 S5 8 x 1 2 Pan Screws as shown below ATTACH THIS WARNING I D PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT This provides warnings concern...

Страница 87: ...87 NOTES NOTES...

Страница 88: ...88 NOTES NOTES...

Страница 89: ...e of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Ve...

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