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A100 arc welding machine 

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P a g e

 

 

to avoid damage to the torch and machine. 

 

Check the function of all switches. 

 

Check if the fan rotates properly and if there is air 
venting out from back of the machine. 

 

Pay Attention to the abnormal vibration, noise, 
smell and gas leakage during operation. 

 

Check if the welding cables are over heated. 

 

Check if the cable connections are over heated. 

 

Check if the cable is connected firmly and 
properly, if it is broken and cause bad insulation. 

 

Check the cover grounded properly. 

screw. 

 

Check the contactors and relays in the machine or 
on the PCB work properly. 

 

Calibrate the current meter. 

 

Check the resistance between machine case and 
main circuit, if the value is smaller than 1MΩ, 
sent the machine to an authorized warranty depot 
to inspect and repair immediately. 

 

 

9. Troubleshooting & Service 

 

The  following  operations  require  the  operator  has  sufficient  electrical  expertise  and 

comprehensive safety knowledge, the operator can demonstrate its capacity to be held valid 

qualifications and knowledge Documents.   

Common Faults and exclusion method: 

Symptom 

Solution 

Power  indicator  does  not  light,  fan 
does not turn, no welding output. 

1.

 

Make sure the power switch is turned on. 

2.

 

Confirm  that  the  power  input  cable  is 
connected with electricity. 

Symptom 

Solution 

Fan switch, or not subject to 

potential instability in the welding 

current control, current, big, 

sometimes small 

1.

 

The current potential is damaged, should be 
replaced. 

2.

 

Bad  connections,  such  as  plug-in  to  be 
checked. 

Power  indicator  light  shows  the 
normal  fan  rotating  normal,  no 
welding output. 

1.

 

Check  all  connectors  inside  the  machine  if 
there is bad. 

2.

 

a circuit output connections or bad. 

3.

 

the alarm indicator light   

(1)that  access  to  protected  status  because 
of overheating, in which case, To maintain 
power,  so  that  the  temperature  dropped  to 
the  machine  fan  Reasonable  temperature, 
until  light  goes  out,  you  can  continue 
working; 
(2)Check  the  thermal  switch  is  damaged, 
such damage, to be Replacement. 

Hot welding clamp 

Welding clamp rated current is too small, the 

replacement of larger size welding clamp. 

Manual welding big splash 

Output polarity is unreasonable, reversed output 

connector 

 

Содержание A100

Страница 1: ...OPERATION MANUAL A100 Arc Welding Machine Serial Number _________________________________ Where Purchase _________________________________ Date of purchased _________________________________ ...

Страница 2: ......

Страница 3: ...ry 4 3 Electrical principle drawing 5 4 Specifications 6 5 Operation control and connectors 6 6 Installation Operation 7 6 1 Installation 7 6 2 Welding parameters 7 7 Safety precaution 8 7 1 Installation 8 7 2 Safety 8 8 Maintenance 8 9 Troubleshooting Service 9 ...

Страница 4: ...k or metal to be welded to a good electrical earth ground according the operation manual Ensure to operate the equipment in safe position Fumes and gasses can be dangerous Welding may produce fumes and gases hazardous to health Avoid breathing these fumes and gases When welding keep your head out the fume Using enough ventilation and or exhaust at the arc to keep fumes and gases away from the brea...

Страница 5: ...t parts Please use the torch after cooling or use the welding blow lamp The people with heart pacemaker should be away from the welding arc Rotating parts may be dangerous Far away from rotating parts like fan Keep the parts of machine in the safe position ...

Страница 6: ...urrent There are also some automatic protection functions for under voltage over current over heat etc inside the welders when the problems listed before occurred the alarm on the front panel is light and at the same time the output current will be cut off It can self protect and prolong the using life and greatly improved the reliability of the welders A100 can be ignited easily also with little ...

Страница 7: ...A100 arc welding machine 5 P a g e 3 Electrical principle drawing ...

Страница 8: ... IP23 Cooling AF Net Weight Kg 3 5 Dimensions mm 230x120x170 Electrode Diameter φ1 6 φ3 2 Electrode Type 6013 7018 etc 5 Operation control and connectors Front Panel Figure A below 1 Positive output Connect electrode holder 2 Negative output Connect to earth clamp 3 Welding current adjustment knob Turn this knob to adjust the output current 4 Power indicator power indicator power on light on 5 Ala...

Страница 9: ...in Place at a distance of 12 300mm or more from walls or similar that could restrict natural air flow for cooling Avoid transport in invert or side position 2 Switch the ON OFF Switch located on the rear panel to OFF 3 Connect electrode holder to positive connection and earth cable to negative connection Insert Electrode holder earth clamp quick connector into receptacle and turn 90º clockwise 4 C...

Страница 10: ... and clothing away from the rotating fan 4 The power source must be grounded when welding 5 When yellow protection light is enlightened during welding it is indicating that the welder is over current or over heat and automatic protection will be triggered Stop welding immediately and wait until welder cool down 6 Welding machine should not work in a flammable and toxic environment avoid moisture r...

Страница 11: ...o be held valid qualifications and knowledge Documents Common Faults and exclusion method Symptom Solution Power indicator does not light fan does not turn no welding output 1 Make sure the power switch is turned on 2 Confirm that the power input cable is connected with electricity Symptom Solution Fan switch or not subject to potential instability in the welding current control current big someti...

Страница 12: ...A100 arc welding machine 10 P a g e NOTES A100 power source ...

Страница 13: ......

Страница 14: ...WELDKING ONLINE STORE 12 3400 Ridgeway Drive Mississauga Ontario L5L 0A2 Canada Tel 1 866 686 5088 Fax 1 866 686 5090 Website www weldkingstore com Printed May 26 2016 ...

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