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USER MANUAL

CONTROL HUB

VER 0.15

WITH DCDC CHARGER

WITHOUT DCDC CHARGER

Содержание CONTROL HUB

Страница 1: ...USER MANUAL CONTROL HUB VER 0 15 WITH DCDC CHARGER WITHOUT DCDC CHARGER ...

Страница 2: ...olar Input Rotating The DCDC Charger Rotating The DCDC Charger Non DCDC Charger Model Non DCDC Charger Model Mounting Items On The Control Hub Mounting Items On The Control Hub DIY VSR Wiring DIY VSR Wiring DIY DCDC Install DIY DCDC Install KickAss Lithium Remote Display Unit KickAss Lithium Remote Display Unit Technical Diagram Technical Diagram Introduction Important Safety Features Overview Wha...

Страница 3: ...tyle connections Ÿ The lid of the unit must remain shut at all times when the battery is connected to the control hub Ÿ Any 12V installation work should be done by a professional failing to do this may result in damage to your unit or vehicle Ÿ Ensure suitable gauge wiring is used Ÿ Do not allow any loose metal objects to fall inside the control hub or enter the ports Ÿ It is the customers respons...

Страница 4: ...VERVIEW WHATS INCLUDED 3MM HEX KEY MINI BLADE FUSE STD BLADE FUSE MIDI FUSE BLUE BLADE TERMINALS BLUE BLADE TERMINALS YELLOW BLADE TERMINALS YELLOW RING TERMINALS 1 X CONTROL HUB WITH OPTIONAL DCDC CHARGER ...

Страница 5: ...3 SWITCH LABELS FUSE BOX LABELS ...

Страница 6: ...rt 45W max 1x 10A Cig Socket 2x 2 4A USB Sockets 1x 10A Cig Socket 2 Pin Anderson Style Plug for Solar Input DCDC Charger Model only 3 Pin Anderson Plug for Alternator Input DCDC Charger Model only 2x Anderson Style In Out Plugs 50A Combined 2x Anderson Style In Out Plugs 50A Combined Side Entry Cable gland Side Entry Cable gland LED Light Switch LED Light Bottom Entry Cable Gland FRONT VIEW SIDE ...

Страница 7: ...ive Connection Post 5A Mini Blade Fuse Holder for LED Light and Volt Meter 40A Midi Fuse for DCDC Charger Output Main Negative Terminal Post Main Positive Terminal Post Precut Holes for KickAss Lithium Remote Display Unit 50A Midi Fuse for 2x Anderson Style In Out Plugs 50A Midi Fuse for 2x Anderson Style In Out Plugs ...

Страница 8: ...er for LED Light and Voltmeter 40A Midi Fuse for optional DCDC Charger Output Main Negative Terminal Post Main Positive Terminal Post Precut Holes for KickAss Lithium Remote Display Unit 50A Midi Fuse for 2x Anderson Style In Out Plugs 50A Midi Fuse for 2x Anderson Style In Out Plugs Removable foam block for optional DCDC Charger Anderson mounting ...

Страница 9: ...d with an audible low battery alarm that activates when the voltage below 11 0V To mute this alarm simply turn the voltmeter oﬀ or connect a charging source Note The battery voltage table on the sticker of the control hub is to be used as a guide for SOC only check your battery speciﬁcations for accuracy LED Light The control hub is ﬁtted with a LED light This can be turned on using the switch on ...

Страница 10: ...s Ÿ 2x 2 4A High Powered USB White Ÿ 1x Quick Charge QC 3 0 Ultra high powered usb output 5V 3 1A 9V 2A 12V 1 5A Blue Ÿ 1x USB C PD Port 45W Max Cigarette Sockets Ÿ 2x Cigarette socket output maximum 10A per socket ...

Страница 11: ... power lower rated loads may require the existing fuse to be replaced with a smaller sized fuse 4x 50A Anderson Style Plugs Ÿ Input Output power supply Compatible connection to a charger or load Ÿ Two banks of Anderson style plugs protected by Midi fuses Ÿ Each Anderson bank must not exceed a maximum of 50A current WARNING 1 Please check product speciﬁcations if connecting multiple charging source...

Страница 12: ...10 FUSE BOX 6x Fuse Box with Two Spares Ÿ Prewired for simplicity Ÿ Two spares included Ÿ Blown fuse indicator ...

Страница 13: ...ll 6mm Drill bit 6 x M5 Bolts 6 x M5 Nyloc Nuts 12 x M5 Washers Spanner to tighten nuts and bolts Step 1 Using the supplied allen key remove the 4 screws and open the Control Hub Step 2 Ensure all wiring is connected and the are no internal terminals or studs loose ...

Страница 14: ... drill through the 6 premarked holes on your mounting surface Note if mounting on a metal surface you may need to use a smaller pilot hole or step drill Step 3 Locate the position in your vehicle where you will be mounting your control hub Making your own template mark the 6 holes on your mounting surface Lift the control hub into place to ensure these marks align with the 6 pre drilled holes in t...

Страница 15: ... attempting any wiring Step 1 Using the supplied allen key remove the 4 screws and open the Control Hub Step 2 For wiring in switches select the appropriate sized spade and ring terminal for your accessories wiring Note The yellow terminals are recommended for use with 10 12AWG wire and the blue terminals are recommended for use with 12 14AWG wire Step 3 Using a knife cut the grommets on the side ...

Страница 16: ...sitive wire and the ring terminal to the negative wire Note Check with the manufacturer of your accessory to determine which wire is positive and which is negative crimping terminals Step 6 Connect the spade terminal to the bottom blank tab on your switch and using a phillips head screwdriver connect the negative ring terminal to one of the spare screw positions on the negative bus bar 30cm 1cm St...

Страница 17: ...agrams which can be setup by removing terminal from the rear of the switch as speciﬁed below Conﬁguration 1 From Factory SWITCH TURNED OFF SWITCH TURNED ON WIRING DIAGRAM CONNECTION TO ACCESSORY Conﬁguration 2 SWITCH TURNED OFF SWITCH TURNED ON Conﬁguration 3 SWITCH TURNED OFF SWITCH TURNED ON WIRING DIAGRAM CONNECTION TO ACCESSORY WIRING DIAGRAM CONNECTION TO ACCESSORY ...

Страница 18: ...ner Step 1 Using the supplied allen key remove the 4 screws and open the Control Hub Step 2 Using a knife cut the grommets on the side or bottom of the unit that your battery wires will run through Push approximately 30cm of the included battery wire through the grommet 30cm ...

Страница 19: ... cover to the negative black terminal post and the wire with the red terminal cover to the positive red terminal Replace the nut and washer and retighten with a spanner Note Ensure the wires are not connected to the battery Note Use cable ties to ﬁx them in place Step 5 Tuck cables neatly under the control hub and carefully close the lid returning the 4 screws to secure the control hub down ...

Страница 20: ...over to the positive Red terminal on your battery and then attaching the wire with the black terminal cover to the negative black terminal on your battery Step 7 Ensure cables between the control hub and battery are adequately supported and not prone to rubbing you may need to use cable ties to ﬁx them in place ...

Страница 21: ... way to connect the control hub to your vehicle is by using the KickAss Plug Play Wiring Kit sold separately The triple Anderson style connector ﬁtted to the control hub interfaces with the KickAss Plug Play Wiring Kit providing a simple quick release vehicle charging solution This triple connector and cable provides alternator power to the DC DC on the control hub along with an ignition source fo...

Страница 22: ...the black anderson plug on your control hub Note Ÿ Your solar panel open circuit voltage must not exceed 32 VoC this can generally be found on the sticker on the rear of your solar panel Ÿ If your solar panel is ﬁtted with a built in regulator you will need to bypass the regulator port Alternatively you can connect your regulated solar panel to any of the in out anderson style connectors UNREGULAT...

Страница 23: ...in the correct position Step 1 Using the supplied allen key remove the 4 screws and open the Control Hub Step 2 Remove the wires from the solar Green and Black and alternator Red Black and Blue Anderson style plugs Note Do not pull to hard on the wire as this may damage the unit Insert a ﬂat head screwdriver into the front of the Anderson style plug Push down the spring clip below the lug pin to r...

Страница 24: ...rewdriver and adjustable spanner undo the four bolts securing the DCDC charger to the control hub Step 5 Carefully remove the DCDC charger from the control hub ensuring all wires come out freely Note Do not force the unit as you remove it ...

Страница 25: ...n the wire as this may damage the unit Note The order of the wires from top to bottom should be Green Black Red Black Blue Step 6 Rotate the DCDC Charger and carefully thread the wires through the other large hole located under the DCDC charger s mounting location Align the mounting holes on the charger with the ones on the control hub and replace the mounting bolts ensuring they are adequately ti...

Страница 26: ...b please be wary of hardware and wiring that may be located on the rear side of the face panel There are several blank holes covered by the sticker on the front face you can use these holes for mounting equipment You can locate these holes be looking at the rear side of the face panel they have also been shown in the image below Mounting a DCDC charger to your control hub will not aﬀect your warra...

Страница 27: ...e Sensitive Relay via the KickAss Plug Play Dual Battery System Wiring Kit Dual Sensing VSR sold separately The Anderson style connector ﬁtted to the control hub interfaces with the KickAss Plug Play Wiring Kit This connector and cable provides alternator power to your second battery through the control hub STARTER BATTERY OFF ON OVERRIDE OVERRIDE VEHICLE STARTER BATTERY KICKASS Plug Play Dual Bat...

Страница 28: ...available for purchase from the KickAss Store These plugs can be mounted easily by cutting away or removing the foam insert on the inside of the control hub To connect your DCDC Charger output to your second battery via the control hub simply attach the output positive to the DCDC charger positive post and the earth output to the DCDC charger ground post Note The fuse has been suitably sized for a...

Страница 29: ...S LITHIUM REMOTE DISPLAY UNIT What You Will Need KickAss Lithium Battery KA12120 LION 12V 120AH LiFePO4 LITHIUM BATTERY RDU and Extension 2x M4 Nuts and Bolts Note Ensure the unit is disconnected from the battery prior to attempting any wiring Step 1 Using the supplied allen key remove the 4 screws and open the Control Hub Step 2 Locating the 3 holes on the rear side of the face panel cut away the...

Страница 30: ... Mount the RDU housing on the front face of the Control Hub with M4 nuts and bolts Step 4 Using the extension cable connect your RDU to your KickAss Lithium Battery KA12120 LION 12V 120AH LiFePO4 LITHIUM BATTERY ...

Страница 31: ...29 TECHNICAL DIAGRAM ...

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