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22

Kice Industries, Inc.

MAN-100-000-008

110722

Maintenance and Service Continued

9. Repeat steps 3 through 7 for the opposite endplate.

10. Prepare new rings of packing for installation.

 

a. If available, use a mandrel or shaft that matches the exact size of the rotor shaft. 

b. Cut packing rings at 45° angle.

c. Use a sharp knife. A dull knife will cause the packing to open up making sealing more difficult.

11. Wrap the first ring around the shaft and note the position of the joint (Figure 9).

12. Push the first ring into the packing gland using the packing retainer.

13. Slide packing retainer out of way to access packing gland pocket.

14. Wrap the second ring around the shaft and offset the joint 180° from the position of the first ring 

(Figure 9). Push it into the packing gland using the packing retainer then slide packing retainer out 

of packing gland pocket.

15. Wrap the third ring around the shaft and offset the joint 180° from the second ring (Figure 9).

Push it into the packing gland pocket using the packing retainer.

16. Evenly tighten the packing retainer bolts until light pressure is applied to packing.

17. Repeat steps 10 through 16 for the opposite endplate.

18. Reattach drive components and guards in the opposite order they were removed.

19. Restore power to airlock with no material passing through the airlock.

20. Equally tighten the bolts until the motor begins to labor.

21. Back off each retainer bolt 1/8 turn.

22. Repeat steps 20 and 21 

after two hours of run time.

Airlock Size

Approx. Length

Kice Kit Part#

30"

11"

AIRLOCKPACKKIT4

Packing Length

45°

Содержание VJO Series

Страница 1: ...Operators Manual Rotary Airlock VJO Series Skilled Air for Industry 1 Kice Industries Inc MAN 100 000 008 110722...

Страница 2: ...replace at its option any parts found to be defective in the opinion of the Company Company is not liable for any costs in connection with the removal shipment or reinstallation of said parts This wa...

Страница 3: ...ions 7 5 Delivery Inspection and Installation Preparation 10 6 Storage 12 7 Installation 12 8 Maintenance 16 General Motor Service 16 General Rotor Maintenance 17 Packing Gland Replacement 20 Bearing...

Страница 4: ...For additional information application assistance or special service please contact us by phone at 316 744 7151 or email at sales kice com We ll need to know the MODEL and SERIAL NUMBER of your Kice R...

Страница 5: ...The terms disconnect and lockout or lockout tagout as used in this manual means that power to the airlock has been disconnected through the use of a padlockable manual power cutoff or power lockout s...

Страница 6: ...Phone 316 744 7151 Fax 316 744 7355 IMPORTANT Any unauthorized modification alteration or use of non approved attachments or drive units voids the warranty and releases Kice Industries Inc from any li...

Страница 7: ...ainted or otherwise become illegible If this occurs they should be replaced immediately Contact Kice Industries Inc Customer Service Department for replacements The following safety decals will be loc...

Страница 8: ...in that all personnel are clear of the machine Do not attempt to open work on clean or service an airlock until it has been locked and tagged out and the rotor has come to a complete stop It is especi...

Страница 9: ...e and device Any airlocks used in the processing of combustible materials or in hazardous environments require evaluation by the owner and regulatory bodies to determine appropriate airlock monitoring...

Страница 10: ...ng claim must be made against the carrier by the purchaser Evident shortage or damage should be noted on the carrier s delivery document before signature of acceptance Inspection by the carrier for da...

Страница 11: ...anual if chain needs disconnected If the rotor does not turn freely or the rotor turns but squeals loudly refer to the Maintenance section of this manual Figure 4 DANGER When the protective shipping c...

Страница 12: ...e and drill through all holes Place a gasket on the airlock inlet Bolt shipping cover plate in place by all flange holes Cover motor and drives to prevent ingress of water dirt and pests NOTICE Turn t...

Страница 13: ...ressurized shaft seal Either type will be plumbed at Kice to provide a single compressed air connection and must be hooked up in order for the airlock to function properly Figure 5 WARNING High voltag...

Страница 14: ...retightened This can be done in the following manner a Use an open end wrench to tighten the packing retainer bolts see Figure 5 1 b Tighten the bolts until the airlock motor is strained c Then back...

Страница 15: ...The standard minimum clearance between the bottom of the bolt on pan and the floor is 1 0 as shown below unless otherwise specified Support feet also provide a stable base for the shipping and handlin...

Страница 16: ...anufacturer To obtain parts or service for the gearmotor or speed reducer contact the local dealer or service representative If difficulty obtaining service or repair components is encountered please...

Страница 17: ...ot to exceed 0 0079 clearance to comply with NFPA requirements Maintenance and Service Continued DANGER Never place hands or fingers in an airlock unless it has been disconnected and locked out using...

Страница 18: ...ication However the chain supplied by Kice is factory lubricated and further lubrication is not needed except in extreme applications Follow the recommended chain maintenance guidelines below CHAIN MA...

Страница 19: ...in guard cover 2 Remove chain by loosening the idler sprocket and removing connecting link 3 Confirm the sprockets are in good condition and teeth are not excessively worn 4 Confirm the chain is free...

Страница 20: ...e Not to exceed 0 0079 clearance to comply with NFPA requirements NOTICE Refer to Section 10 in this manual for all torque specifications COMMON PACKING INSTALLATION MISTAKES Common Mistakes Problem S...

Страница 21: ...Slide packing retainer out of the way towards bearing figure 8 revealing the packing gland pocket 6 Remove old packing See packing manufacture instructions as needed a Use a flexible packing extracto...

Страница 22: ...set the joint 180 from the position of the first ring Figure 9 Push it into the packing gland using the packing retainer then slide packing retainer out of packing gland pocket 15 Wrap the third ring...

Страница 23: ...arances Do only one bearing at a time Ensure bearing is tightened and locked properly 1 Turn off airlock and remove all potential energy sources following SOPs and lockout tagout procedures 2 Remove a...

Страница 24: ...clean interior surfaces of the bearing support and shaft 11 Carefully slide new bearing onto shaft until it is in contact with bearing support NOTICE REXNORD bearings must be replaced with the EXACT...

Страница 25: ...hten both set screws figure 10 14 Repeat steps 4 through 13 for the opposite endplate 15 Verify clearance using feeler gauges that ensure the rotor turns freely figure 12 NOTICE The rotor can shift du...

Страница 26: ...the rotor 5 Now check the clearance at the other end of the rotor It should have a minimum of 003 to 004 clearance Extra clearance is acceptable 6 Set the remaining lock collar Be sure to set the col...

Страница 27: ...nately tighten endplate push out set screws to move endplate free of the body 11 Remove endplate taking care not to hit rotor shaft to prevent damage Complete a visual inspection for wear and damage 1...

Страница 28: ...REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF INSERT COMPANY NAME HERE IS PROHIBITED 28 Kice Industries Inc MAN 100 000 008 110722 Drives are not shown for VJO airlocks due to h...

Страница 29: ...rlock Series Size Range Standard Clearance 0 001 Rotor Tip Rotor Endplate 30x24 013 013 VJO Carbon Steel Cast Iron Valves NOTICE Some applications may require greater rotor clearance please contact Ki...

Страница 30: ...8 Socket head Socket head cap screw cap screw Bolt Thread Dia Size 1 4 20 8 4 11 12 16 11 15 5 16 18 17 24 25 33 23 31 3 8 16 31 42 44 59 41 55 7 16 14 49 67 70 95 65 59 1 2 13 74 100 110 140 100 140...

Страница 31: ...31 Kice Industries Inc MAN 100 000 008 110722 2022 Kice Industries Inc 5500 N Mill Heights Dr Wichita KS 67219 2358 P 316 744 7151 F 316 744 7355 sales kice com kice com...

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