Keston C36 Combi Скачать руководство пользователя страница 31

QUICK REFERENCE

6.2

NORMAL OPERATION

The C36 Combi and C36P Combi boilers feature
a  user  display  which  shows  actual  flow
temperature at all times when not serving a DHW
demand. If a DHW demand is detected the boiler
display  changes  to  show  the  actual  DHW
temperature.  However,  the  display  can  also  be
used  to  show  other  information  about  the
operation of the boiler. By pressing the “Installer”
button  once  the  display  changes  to  show  the
number  1.  Each  time  the  “Installer”  button  is
pressed the number increases up to a maximum
of  7.  Having  select  the  required  number  in  this
way the display, if not touched for a further 5 seconds the display changes again to show the value
relative to that number. The table below shows the values associated with each number

INSTALLER INFORMATION NUMBERS

DHW Flow rate. Divide this number by 6 to read the actual DHW flow rate through
the boiler in litres per minute.

8

Actual flue temperature (of the flue temperature reaches 80C the boiler will drop to
minimum  rate  until  the  flue  temperature  drops  to  70C.  If  the  flue  temperature
reaches 90C the boiler will shutdown.)

7

Software version of boiler (not relevant to normal fault diagnosis)

6

System water pressure, in bar. (Maximum 2.5 bar, minimum 0.6 bar. The boiler will
shut down if the water pressure drops below 0.5 bar)

5

Actual DHW temperature (maximum 69C)

4

Actual CH  return  temperature (maximum  72C)  (NB Flow  temperatures  more than
20C  above  return  temperature  may  lead  to  overheat  and  noise  problems.  Check
the pump performance and the system for blockages)

3

Actual CH flow temperature (maximum 84C)

2

The flame current (in micro amps) detected from the burner (should be <2 when off
and >5 when burner on. Low flame current readings suggest poor combustion and
may lead to flame lockouts. Check gas supply, air supply and combustion setting.)

1

Meaning

Display

You can return to the normal display mode at any time by pressing the “Reset” button once.

During normal operation the green lamps beside the CH +/- buttons and DHW +/- buttons indicate
the  mode of  operation.  If the  lamp  is not  lit  then no  demand  for that  function  (ie CH  or  DHW) is
present. In CH mode a demand is received by a 230V signal to SL or via the Keston Room Control
unit. In DHW mode a demand is received by drawing >2.5 litres per second from a hot tap.

If the lamp is lit the boiler is on, or is starting up, to serve the demand for that function. If the lamp
is flashing the demand is still present but the burner is off because the unit exceeded the desired
temperature and the forced anti-cycle (in CH mode) delay has not elapsed.

6.3

FAULT MODES

If a situation is detected which the boiler considers may cause damage to the appliance the boiler
will enter a lockout mode and stop functioning. After clearing the problem the user must also press
the  “Reset”  button  once  to  resume  boiler  operation.  TURNING  THE  POWER  ON  THEN  OFF
WILL NOT CLEAR A LOCKOUT SITUATION

WD388/0/2004 

Chapter 6 : Fault Finding

The Keston C36 & C36P Combi Boilers

Installation & Servicing Instructions

Page  :  26

Содержание C36 Combi

Страница 1: ...01 C36P Combi GC No 47 930 02 ISSUE 3 2010 These instructions must be left either with the user or next to the site gas meter 34 West Common Road Hayes Bromley Kent BR2 7BX Tel 44 0 20 8462 0262 Fax 4...

Страница 2: ...ries 2 6 Performance Data C36 Combi and C36P Combi 3 BOILER LOCATION 3 1 Dimensions Minimum Clearances 3 2 Service Connections 3 3 Position 3 4 Electrical 3 5 Boiler Size Selection 3 6 Gas Supply 3 7...

Страница 3: ...am 6 7 Exploded Assembly Diagrams 7 SERVICING 7 1 Pre Service Checks 7 2 Recommended Routine Service 8 REPLACEMENT OF PARTS 8 0 General 8 1 Precautions 8 2 Access 8 3 Replacement Procedure 8 4 Electri...

Страница 4: ...ope Installation Template 1 In document bag Remove the cabinet shell by removing the two retaining screws in the top of the cabinet and the two retaining screws in the bottom of the cabinet 0 2 RECOMM...

Страница 5: ...cate onto the stud and the two pegs of the wall mounting bracket e Place the wall mounting bracket washers over the bracket stud protruding through the back plate of the boiler f Secure the boiler ont...

Страница 6: ...eck that the gas supply from the gas meter is turned on Switch on the electrical supply to the boiler The display will now run through a self check procedure Set any controls to call for heat To light...

Страница 7: ...actual pressure by pressing the Installer button repeatedly until the number 5 appears After a few seconds the display with then change to show the system water pressure in bar Set the water pressure...

Страница 8: ...d firing burner in a high efficiency single pass heat exchanger The flue system is room sealed and fan powered The ignition is direct spark and fully automatic The boiler housing is not waterproof and...

Страница 9: ...t heat of condensation This condensate falls to the bottom of the heat exchanger where it is separated from the flue gases and exits from the boiler through the condensate drain Any condensate formed...

Страница 10: ...The Keston C36 Combi and C36P Combi Combination Condensing Boiler must be installed in accordance with the current issue of the Gas Safety Installation and Use Regulations 1996 current IEE Wiring Reg...

Страница 11: ...mm in 75 3 Air Intake Pipe Size nominal bore mm in 75 3 Max Air Intake Length m 117 Max Flue Outlet Length m 60 Max Total Flue Outlet and Air Intake Length m 120 Flue lengths between 48 and 60m will c...

Страница 12: ...7 94 500 Min CH Output To Water 80 60o C Flow Return kW Btu h 7 4 25 250 7 4 25 250 50 30o C Flow Return kW Btu h 8 2 28 000 8 1 27 600 Max Domestic Hot Water Flow Rate litre min 14 5 14 5 at 35O C R...

Страница 13: ...ore eating or drinking This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have be...

Страница 14: ...ional stand off frame is also available which mounts behind the boiler to leave a 50mm deep space behind the boiler This is to permit pipe routing behind the boiler if required See Section 2 5 Optiona...

Страница 15: ...a living space consider whether the sounds generated by the boiler will be objectionable The boiler may be located within a cupboard enclosure to reduce noise levels if located within a living space...

Страница 16: ...weather compensation basis when receiving a heating demand signal from the SL terminal or from a Keston Room Controller Screened cable 80 density must be used to connect the outside temperature senso...

Страница 17: ...rease dirt and debris prior to connection with the boiler A trap may be installed in the flow line to collect any solder or other debris from the installation c All water systems must be constructed t...

Страница 18: ...iling or steam cannot create any danger to persons damage to property or external electrical components or wiring To ease future servicing it is advisable to use a compression type fitting to extend t...

Страница 19: ...pump will overcome boiler resistance If an additional pump is required the selected pump must comply with BS 1394 Provision must be made in the system design for control of the additional pump 3 7 4 F...

Страница 20: ...d above Knuckle bends must not be used A 92 5o sweep elbow is equivalent to 1 0m straight length A 45o bend is equivalent to 0 5m straight length 50mm 75mm Maximum Air Inlet Length 39 0m 117 0m Maximu...

Страница 21: ...ugh some can be decreased to the values indicated The Keston C36 Combi and C36P Combi as with any condensing boiler will generate a condensate plume from the flue terminal in all weather conditions Co...

Страница 22: ...bi are room sealed appliances and therefore do not require purpose provided ventilation to the boiler room for combustion air 3 10 COMPARTMENT INSTALLATION Due to the low casing temperatures generated...

Страница 23: ...n for the pre installation jig dictated by the lower ends of the cross spacer g Drill and plug the holes for the pre installation jig h Screw the pre installation jig to the wall using screws of an ap...

Страница 24: ...vings from within the pipe d Mount the boiler on the wall bracket and fix the air spigot packed loose with the boiler and with appropriate gasket to the boiler air inlet connection tightly to ensure t...

Страница 25: ...g systems This must involve the use of a proprietary cleaner such as Fernox Superfloc or BetzDearborn s Sentinel X300 or X400 Full instructions are supplied with the products but for immediate informa...

Страница 26: ...C36P Combi does not cover damage caused by system debris or sludge Connect the new boiler as instructed in this manual and fit in accordance with Sections 4 1 to 4 8 Fill to a pressure of about 2 5 b...

Страница 27: ...preliminary electrical safety checks i e Earth continuity Polarity Resistance to Earth Short Circuit using a suitable test meter 5 4 LP GAS The Keston C36 Combi and C36P Combi are supplied preset for...

Страница 28: ...e and 50 150 ppm In any event the CO2 level at low rate must ALWAYS be less than CO2 levels at high rate To measure CO2 levels in the Keston boiler remove the 1 8 plug from the flue outlet pipe spigot...

Страница 29: ...or 0 1 cubic metres if the meter is of the new metric digital type Model Time for 2 cu ft Time for 0 1 cu m C36 Combi natural gas 54 95 C36P Combi LPG 141 249 If the meter timing is found to be incorr...

Страница 30: ...e gas supply causes loss of the flame the control box will pause for approximately 10 seconds and then attempt to re ignite the unit If this attempt fails i e due to continued lack of gas supply the b...

Страница 31: ...ore than 20C above return temperature may lead to overheat and noise problems Check the pump performance and the system for blockages 3 Actual CH flow temperature maximum 84C 2 The flame current in mi...

Страница 32: ...st 4 times in 24 hours possible leak check system and boiler E24 Water filling error check water pressure sensor E23 Control box errors possible faulty control box E12 to E22 The automatic test for ca...

Страница 33: ...6 4 FUNCTIONAL FLOW WIRING DIAGRAM WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 28...

Страница 34: ...6 5 ELECTRICAL WIRING DIAGRAM WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 29...

Страница 35: ...6 6 ILLUSTRATED WIRING DIAGRAM WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 30...

Страница 36: ...6 7 Exploded Assembly Diagrams 6 7 1 Boiler Controls Assembly WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 31...

Страница 37: ...6 7 2 Waterway Condensate Flue Assembly WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 32 57 4 57 1 58 58 56 57 3 57 57 2 56 39...

Страница 38: ...WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 33 57 2 56 56 39 56 57 4 57 3 56 57 1 39...

Страница 39: ...6 7 3 Air Gas Assembly WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 34...

Страница 40: ...6 7 4 Casing Assembly WD388 0 2004 Chapter 6 Fault Finding The Keston C36 C36P Combi Boilers Installation Servicing Instructions Page 35...

Страница 41: ...0 A 48 Spark Electrode C 10C 2 06 00 1 51 Condensate Trap C 10C 2 07 00 0 67 Flow Return Sensor C 10C 2 23 00 0 68 Flue Sensor C 10C 2 11 00 0 108 DHW Sensor C 10C 2 16 00 0 112 Pressure Sensor C 10C...

Страница 42: ...r intake pipework Joints must be sound and all pipework well bracketed g Check that there is a steady fall back to the boiler from the flue pipe to allow condensate to run back into the boiler h With...

Страница 43: ...ocedure detailed in section 5 7 COMBUSTION TESTING MANDATORY k Replace the combustion test point plug l Recheck the burner pressure by following the procedure detailed in Section 4 7 m Check all joint...

Страница 44: ...cock WARNING Parts of the boiler internal wiring will remain live even after setting the User Controls to Standby Shut off the power supply at the isolating switch before working on the appliance 8 2...

Страница 45: ...g 6 7 2 2 3 item 112 i Isolate the appliance Section 8 1 ii Shut off the water supply to the appliance iii Gain access Section 8 2 iv Drain the system to below the level of the appliance using the dra...

Страница 46: ...a good contact 8 4 10 Flow Sensor Fig 6 7 2 3 3 item 94 i Isolate the appliance Section 8 1 ii Gain access Section 8 2 iii Shut off the water supply CWS to the DHW heat exchanger Fig 6 7 2 1 3 item 5...

Страница 47: ...tion 8 3 xiv Recommission Section 5 Commissioning 8 8 CONDENSATE TRAP Fig 6 7 2 1 3 item 51 i Isolate the appliance Section 8 1 ii Gain access Section 8 2 iii Disconnect the condensate line from the b...

Страница 48: ...ON VESSEL Fig 6 7 2 1 3 item 58 i Isolate the appliance Section 8 1 ii Gain Access section 8 2 iii Isolate the waterways to the pump using the system isolation valves iv Drain the system to below the...

Страница 49: ...rner 161 Burner Gasket 49 Ignitor Gasket 48 Ignitor Sensor Probe 67 Flow Return 68 Flue Thermistor Thermistors 108 DHW Thermistor 94 Flow Sensor 112 Pressure Sensor WD388 0 2004 Chapter 9 Spare Parts...

Страница 50: ...C36P Combi Gas Valve Mixer Assem 135 Control Box 138 Fascia Panel 56 Pump Block 57 DHW Heat Exchanger 58 Expansion Vessel WD388 0 2004 Chapter 9 Spare Parts Listings The Keston C36 C36P Combi Boilers...

Страница 51: ...rmistor 68 Flue Thermistor 94 Flow Sensor 112 Pressure Sensor 119 Fan 215 Gas Valve Mixer Air Gas Assembly NG C36 Combi 215 Gas Valve Mixer Air Gas Assembly LPG C36P Combi 138 Control Panel 135 Contro...

Страница 52: ...SED FOR THE CENTRAL HEATING MODE MEASURE RECORD GAS RATE m3 hr ft3 hr BURNER OPERATING PRESSURE IF APPLICABLE N A mbar CENTRAL HEATING FLOW TEMPERATURE O C CENTRAL HEATING RETURN TEMPERATURE O C FOR C...

Страница 53: ...E TEL No GAS SAFE REGISTER ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No GAS SAFE REGISTER ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COM...

Страница 54: ...ure that the exhaust pipe terminates away from windows or vents and is out of reach Make sure that the air inlet and exhaust pipe outlets are at least 200mm apart Check tightness of all connections in...

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