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Содержание TW-32Qi

Страница 1: ...P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 2: ...CNC Bed Milling machine Model T W 32QI Operation Manual KENT INDUSTRIAL USA INC 2004 12 20 P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 3: ...Cable lift instruction 2 4 2 5 The stock of machine 2 5 CH 3 Dismantle and Installation instruction 3 1 3 1 Dismantle instruction 3 1 3 2 Before installing 3 2 3 3 Installation instruction 3 4 3 4 Electricity requirement 3 5 3 5 Remove the shipping bracket 3 5 3 6 Cleaning and lubricating 3 6 3 7 Machine s grounding 3 6 3 8 Balance of the machine 3 6 CH 4 Parts List 4 1 COLUMN BASE 4 1 X AXIS ASSE...

Страница 4: ...ability must be qualified Especially for the electro maintenance the charged person has to have the experiences and capable of this job Meanwhile he must be familiar with the safety standards and official regulations 2 Before operating the machine the person must pay highly attention on the safety instructions in every individual part it includes the detail procedure of operation program and maint...

Страница 5: ...cabinet s door opened without permitting 1 Electric cabinet protection key This key protects the electric cabinet that could not be opened without authorizing 5 All of this machine s operation manuals should be kept in a convenience place If the operation manual s contents or words are too muddy to read please contact the agent and inform him or her the model of yours machine 1 2 P r o p e r t y o...

Страница 6: ...e cleaning of the working field The coolant oil chips must be cleaned any time in order to prevent the slip 6 When operating please make sure the button is what you re going to push 7 If there are two or more than two people operating the machine in the same time these people have to be will trained and these people have to build good communication before operating the machine in case of the accid...

Страница 7: ...ves in order to prevent the chips damage the wire s insulation and the shortcut 2 Before operating the machine that didn t operate for a long time or a new machine please make sure the slide ways are well lubricated 3 Please fill up all the oil containers in each part 4 Please lubricate each pointed point use the recommended lubricating oil and maintain the suitable oil volume in accordance with t...

Страница 8: ... automatic control program 3 Please pay special attention on the spindle s warming up when rotation speed is up to 4000 RPM If operating the machine after it is just started without sufficient lubrication the machine will be damaged Meanwhile due to the thermal expansion of each part the machine is unstable and causes the defeat of accuracy 1 2 6 Preparation 1 Warning 1 The tools and cutters have ...

Страница 9: ... working piece and the cutter must keep a safety distance and the working piece only can be carried when the spindle is stopped 11 When the machine is running please do not clean the chips with hands or rags 12 Do not machine on the working piece be before installing the safety guards and splashguards 13 Please clean the cutter with brush DO NOT use hands 14 When machining the magnesium alloy plea...

Страница 10: ...tems previously oil sealing O ring machine oil grease 3 Prepare to record every job which is or isn t needed to maintain or adjust Attention 1 Please understand every safety precaution procedure firstly 2 Please use the specified tools to process the maintenance job in order to prevent the damage of the machine 1 2 12 Maintenance Attention To process the maintenance job after the machine is stoppe...

Страница 11: ...d and the actions of each axis and the automatically tool changing the area between the table spindle and too magazine is very dangerous Meanwhile the inside of the machine will be wet and high temperature due to the splashing chips and coolant when it is machining The full enclosure is an optional accessory the table guard with plexiglass is the standard specification Warning 1 Under Auto mode do...

Страница 12: ...ease avoid compression or collision because of the fact this machine is a high precision machine The speed must be lower than 25m min 2 Jog the table to the machine s center and the head to the bottom Then fix the head by stationary barrier 3 The counterweight is locked by the stationary barrier 4 Place a pad between the doors pull them closed and secure them with two wire ties through the handles...

Страница 13: ...pression or collision because of the fact this machine is a high precision machine The speed must be lower than 25m min 2 Jog the table to the machine s center and the head to the bottom Then fix the head by stationary barrier 3 The counterweight is locked by the stationary barrier 4 Place a pad between the doors pull them closed and secure them with two wire ties through the handles 5 The lube un...

Страница 14: ...ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 2 3 2 3 fork lift instruction As the figure 2 3 shown Machine weight 2 200kgs Fork Length 1 300mm P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 15: ...n CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 2 4 2 4 Cable lift instruction As the figure 2 3 shown Max Load of crane kg 4 000 Kg Sling specification D mm 25mm P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 16: ...n order to maintain the machine s accuracy 5 The anti rust oil should be respray when storing the machine because the oil would be wiped off during shipping 6 Suggested anti rust oil Please keep mind the valid day of storage 1 The transparent and clear type Brand COTEC Model VCI 369G The anti rust oil could prevent the machine from rust for 6 months since the machine leave our company 2 The brown ...

Страница 17: ...he iron plate which fixed the accessories on the pallet and remove the accessories by crane 4 Move the machine without the crate Move the machine by crane or forklifter 1 The capability of forklifter is stated as previous chapter The forks must be over 1800 mm at least over 100mm from machine s center 2 When moving by forklifter it has to move slowly and pay attention on balance 3 Please use suita...

Страница 18: ...nger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 3 2 3 2 Before installing 1 The machine s foundation s work shown on the drawing below P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 19: ...hapter 2 3 Please move the machine in accordance with sections 2 2 2 3 4 Please uncrate the crate in terms of section 3 1 5 In order to make convenience of repair the machine s location must preserve sufficient space for opening fully of the electric cabinet and the worker Shown on the drawing Safety distance of working Electric cabinet Electric cabinet Safety distance of working P r o p e r t y o...

Страница 20: ...Put the foundation bolts and foundation brackets beside the foundation holes Temporarily 3 Lift up the machine and then put in the foundation bolts and brackets to the holes of leveling screws then tight up the nuts to prevent the falling 4 Lift down the machine on the ground and then insert the foundation bolts into the foundation holes 5 Pour a little of the concrete into the foundation hole fir...

Страница 21: ...ressor s specification Pressure 6 to 8 KgF cm Supply capacity 200 L min 3 5 Remove the shipping bracket 1 Jog the Z axis 3 mm toward to the Z direction and remove the wood block A between spindle and column 2 Jog the Z axis toward to the Z direction in order to pull tight the chains where upon the counterweight B and take out the fixed rod of the counterweight 3 When the machine is fixed on the gr...

Страница 22: ...is better to ground the machine s electric elements and factory s power system together In general it is connected in series connection but please notice that DOES NOT connect in parallel method 2 The grounding wire should be selected with the diameter over 19 mm s insulation wire 3 The Grounding resistant must be below 100Ω 4 Use steel rods as grounding pole the inner diameter should be over 19 m...

Страница 23: ...able and saddle to the central 4 Put the precision bubble level on the center of the table please adjust the machine s level in accordance with the position of the bubble by adjusting the foundation bolts as shown 5 Please adjust bolts 1 to 4 firstly and then adjust 5 6 in sequence 6 The leveling accuracy is within 0 04 mm about 2 scales After leveling please tight up the foundation bolts 7 Please...

Страница 24: ... U S A Tel 714 258 8526 Fax 714 258 8530 4 1 CH 4 Parts List COLUMN BASE 4 1 X AXIS ASSEMBLY 4 3 Y AXIS ASSEMBLY 4 5 Z AXIS ASSEMBLY 4 7 HEAD TOP HOUSING 4 9 HEAD ASSEMBLY 4 11 P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 25: ...KENT INDUSTRIAL USA INC 1231 Edinger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 4 1 TW 32QI COLUMN BASE P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 26: ...ING 2 Rep 15 TA 1020 ARM 16 TB 1012 WASHER 6 Rep 17 001 M2000090 SOCKET HEAD CAP SCREW 4 Rep 18 001 M2000120 SOCKET HEAD CAP SCREW 2 Rep 19 002 M0600016 HEMISPHERE HEAD CAP SCREW 45 Rep 20 002 M0500008 HEMISPHERE HEAD CAP SCREW 6 Rep 21 002 M0600008 HEMISPHERE HEAD CAP SCREW 4 Rep 22 001 M0600060 SOCKET HEAD CAP SCREW 4 Rep 23 4G 1021 PENDANT BOX 24 4G 1021 1 PENDANT PLATE 25 002 M0400006 HEMISPHE...

Страница 27: ...NT INDUSTRIAL USA INC 1231 Edinger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 4 3 TW 32QI X AXIS ASSEMBLY P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 28: ...P SCREW 12 Rep 18 001 M0600010 SOCKET HEAD CAP SCREW 16 Rep 19 002 M0400008 HEMISPHERE HEAD CAP SCREW 6 Rep 20 5A 2043 BLOCKING 4 Rep 21 011 M0000006 WASHER 8 Rep 22 002 M0600016 HEMISPHERE HEAD CAP SCREW 4 Rep 23 4G 2036 LIMIT SWITCH BRACKET 24 3A 2034 LIMIT SWITCH 25 001 M0600025 SOCKET HEAD CAP SCREW 2 Rep 26 009 M0000006 JAM NUT 2 Rep 27 TF 2002A X AXIS BALL SCREW 28 001 M0800030 SOCKET HEAD C...

Страница 29: ...NT INDUSTRIAL USA INC 1231 Edinger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 4 5 TW 32QI Y AXIS ASSEMBLY P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 30: ...ER 28 002 M0600016 HEMISPHERE HEAD CAP SCREW 29 002 M0600010 HEMISPHERE HEAD CAP SCREW 14Req 30 002 M0500008 HEMISPHERE HEAD CAP SCREW 4Req 31 001 M0600010 SOCKET HEAD CAP SCREW 10Req 32 001 M1000016 SOCKET HEAD CAP SCREW 4Req 33 012 M0000008 SPRING WASHER Req 34 011 M0000008 WASHER 4Req 35 001 M0800050 SOCKET HEAD CAP SCREW 4Req 36 4H 3037 FELT WIPERS 2Req 37 4H 3037 1 WIPER HOLDER 2Req 38 002 M0...

Страница 31: ...NT INDUSTRIAL USA INC 1231 Edinger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 4 7 TW 32QI Z AXIS ASSEMBLY P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 32: ...57 011 M0000006 WASHER 12 Req 19 TP 3035 1 SPACER 2 Req 58 TB 4010 BRASS PLUG 2 Req 20 015 S00000020 SNAP RING 59 3030 31 LOCK BOLT HANDLE 2 Req 21 018 000000050 CHAIN JOINT 60 033 00000001 DRIVE SCREW 8 Req 22 018 0500P0069 CHAIN 61 001 M0800030 SOCKET HEAD CAP SCREW 4 Req 23 001 M1000035 SOCKET HEAD CAP SCREW 5 Req 62 3A 2034 LIMIT SWITCH 24 001 M0800016 SOCKET HEAD CAP SCREW 4 Req 63 4G 2036 LI...

Страница 33: ...KENT INDUSTRIAL USA INC 1231 Edinger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 4 9 HEAD TOP HOUSING P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 34: ...NVER MOTOR 22 TRH 4044 HEX HD SCREW M12X30 4REQ 23 TRH 4044 1 WASHER M12 4REQ 24 TRH 4038 TIMING BELT 5GT 720 30 25 TRH 6009 MOTOR TIMING PULLEY 5GT 55T 5GT 37T 26 TRH 4056 KEY 10X8X60 27 TRH 6009E PULLEY WASHER 28 TRH 6009E 2 SOCKET HEAD CAP SCREW M5X12 3REQ 29 TRH 6009E 1 SOCKET HEAD CAP SCREW M5X35 3REQ 30 5K 6013F 1A INVERTER FRAMEWORK 31 5K 6013 F 5 SOCKET HEAD CAP SCREW M5X10 4REQ 32 5K 6013...

Страница 35: ...KENT INDUSTRIAL USA INC 1231 Edinger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 4 11 TW 32QI HEAD P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 36: ... CRANK 24 5K6158 SNAP RING S18 74 5K6166 CLUSTER GEAR SHIFT CRANK 25 5K6156 BEVEL GEAR BEARING 75 5K6161 2 CAP SUREW M5X20 2REQ 26 5K6159 BEVEL GEAR THRUST SPACER 76 5K6163 FEED SHIFT ROD 27 5K6151 CLUSTER GEAR SHAFT 77 5K6161 1 WASHER 2REQ 28 5K6126 WORM GEAR CRADLE THROW OUT 78 5K6161 CLUSTER GEAR COVER 29 5K6125 SHAFT SLEEVE 79 5K6165 CAP SCREW M5X25 4REQ 30 5K6130 STEEL BALL 1 4 4REQ 80 5K6168...

Страница 37: ...KENT INDUSTRIAL USA INC 1231 Edinger ave Tustin CA 92780 U S A Tel 714 258 8526 Fax 714 258 8530 4 13 TW 32QI HEAD P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e ...

Страница 38: ...L ψ3 16 150 6085 1 SET SCREW M5X5X0 9 118 5K6218 HAND WHEEL CLUTCH 151 5K6116B QUILL LOCK SLEEVE 119 5K6219 SET SCREW M6X6 152 5K6116 1 COMPRESSION SPRING 120 5K6213 14 FEED REVERSE KNOB STUD 153 5K6118A QUILL LOCK SLEEVE TAPPED 121 5K6210 HAND WHEEL 154 5K6117 19 QUILL LOCK BOLT SPACER 2REQ 122 5K6229 KEY 4X4X10 155 5K6120 LOWER CLAMPING BOLT SPACER 2REQ 123 5K6232 CAP SCREW M8X25 2REQ 156 5K5036...

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