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14

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the valve, or

have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.
• Shall be of material listed for hot water distribution.
• Shall be installed so as to allow complete drainage of both the

temperature-pressure relief valve, and the discharge pipe.

• Shall terminate at an adequate drain.
• Shall not have any valve between the relief valve and tank.

The temperature-pressure relief valve must be manually operated at least
once a year.  Caution should be taken to ensure that (1) no one is in front
of or around the outlet of the temperature-pressure relief valve discharge
line, and (2) the water manually discharged will not cause any bodily injury
or property damage because the water may be extremely hot.

If after manually operating the valve, it fails to completely reset and
continues to release water, immediately close the cold water inlet to
the water heater, follow the draining instructions, and replace the
temperature-pressure relief valve with a new one.

GAS PIPING

Make sure the gas supplied is the same type listed on the model rating
plate.  The inlet gas pressure must not exceed 14 inch  water column (3.5
kPa) for natural and propane gas (L.P.).  The minimum inlet gas pressure
shown on the rating plate is that which will permit firing at rated input.

All gas piping must comply with local codes and ordinances or with the
National Fuel Gas Code (ANSI Z223.1/ NFPA-54) whichever applies. Copper
and brass tubing and fittings (except tin lined copper tubing) shall not be used.

If the gas control valve is subjected to pressures exceeding 1/2 psi
(3.5 kPa), the damage to the gas control valve could result in a fire or
explosion from leaking gas.

If the main gas line Shut-off serving all gas appliances is used, also
turn “off” the gas at each appliance.  Leave all gas appliances shut
“off” until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater.  Consult
the current edition of National Fuel Gas Code ANSI Z223.1/NFPA 54 and
your gas supplier concerning pipe size.

There must be:
• A readily accessible manual shut off valve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help

prevent dirt and foreign materials from entering the gas control valve.

• A flexible gas connector or a ground joint union between the shut off

valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water
heater.  Use a soapy water solution, not a match or open flame.  Rinse
off soapy solution and wipe dry.

Water heaters covered in this manual have been tested and approved
for installation at elevations up to 7,700 feet (2,347 m) above sea level.
When installed at elevations above 7,700 feet (2,347 m), input rating
should be reduced at the rate of 4 percent for each 1,000 feet  (

305 m)

above sea level which requires replacement of the burner orifice in
accordance with National Fuel Gas Code ANSI Z223.1/NFPA  54. Contact
your local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice when
installed at elevations above 7,700 feet (2,347 m) could result in
improper and inefficient operation of the appliance, producing carbon
monoxide gas in excess of safe limits. This could result in serious
injury or death. Contact your gas supplier for any specific changes
which may be required in your area.

Use pipe joint compound or teflon tape marked as being resistant to the
action of petroleum [Propane (L.P.)] gases.

Содержание ECONOMIZER 6 153.332070

Страница 1: ...lon Nat 153 332060 40 Gallon LP 153 332070 50 Gallon LP For Your Safety ANODORANTISADDEDTOTHEGASUSEDBYTHISWATERHEATER Safety Instructions Installation Operation Care and Maintenance Troubleshooting Parts List THE ECONOMIZER 6 GAS WATER HEATER POWER VENTED GAS MODELS WITH HOT SURFACE IGNITION Si no puede leer o entender el inglés y necesita el manual instructivo y o etiquetas en español puede obten...

Страница 2: ...u and others who install use or service this water heater All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury IMPORTANT DEFINITIONS Gas Supplier The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning appliances within this application The gas suppl...

Страница 3: ...3 SAFETY PRECAUTIONS ...

Страница 4: ...mbly Installation 15 16 Vent Connections to Blower Assembly 17 Venting and Installation 17 Condensation 17 Maximum Vent Lengths 17 Venting 18 Vent Terminal Installation 18 19 Vertical Vent Through Roof 19 Vertical Vent Termination Restrictions 19 Vent Pipe Preparation 20 21 OPERATING INSTRUCTIONS 22 23 Lighting and Operating Label 22 Temperature Regulation 23 FOR YOUR INFORMATION 24 25 Start Up Co...

Страница 5: ...e manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ THE ENTIRE MANUAL BEFORE ATTEMPTINGTOINSTALLOROPERATETHEWATERHEATER 2 The installation must conform with these instructions and the local code authority having jurisdiction In the absence o...

Страница 6: ... LESS AND AVAILABLE IN 28 711 mm DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 660 mm OR LESS Basic Tools You may or may not need all these tools depending on your type of installation These tools can be purchased at your local Sears Store Pipe Wrenches 2 14 356 mm Screwdriver Tin Snips 6 1 82 m Tape or Folding Ruler Garden Hose Drill Pipe Dope or Teflon Tape Additional Tools Needed When Sweat S...

Страница 7: ...alve U Ground Joint Union V Drip Leg Sediment Trap W Drain Valve X Gas Valve Thermostat Y Drain Pan Z Air Intake Screen Base Pan AA Inner Door BB Outer Door CC HSI Burner Assembly DD Air Intake Screen Blower Assembly EE FV Sensor Assembly NATURAL HOT SURFACE IGNITER MAIN BURNER HOT SURFACE IGNITOR SENSOR PROPANE HOT SURFACE IGNITER MAIN BURNER TEMPERATURE INDICATORS TEMPERATUREADJUSTMENT BUTTONS H...

Страница 8: ...can be lifted off after any screw or other attached devices are removed Make sure existing vent complies with maximum and minimum vent lengths on page17 6 If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately four inches away from where they connect to the water heater see Figure 6 This will avoid cutting off pipes too short Additional cut...

Страница 9: ...ger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater Devices that will turn off the...

Страница 10: ...r meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements making an insulation blanket unnecessary Should you choose to apply an insulation blanket to this heater you should follow these instructions For identification of components mentioned below see Figure 1 Failure to follow these instructions can restrict the air flow ...

Страница 11: ...re inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 12 FIGURE12 2 When communicating with the outdoors through vertical ducts each opening shall have a minimum free area of 1 square inch per 4 000 Btu per hour 5 5 cm2 kW of total input rating of all equipment in the enclosure see Figure 13 3 When communicating with the outdoors through horiz...

Страница 12: ...r tubing to an adapter before attaching the adapter to the cold water inlet connection Do not solder the cold water supply line directly to the cold water inlet It will harm the dip tube and damage the tank Look at the top cover of the water heater The water outlet is marked HOT Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of ...

Страница 13: ...pressure not to exceed the marked hydrostatic working pressure of the water heater 150 psi 1 035 kPa and a discharge capacity not less than the water heater input rate as shown on the model rating plate For safe operation of the water heater the relief valve must not be removed from its designated opening nor plugged The temperature pressure relief valve must be installed directly into the fitting...

Страница 14: ...plosion from leaking gas If the main gas line Shut off serving all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to the water heater Consult thecurrenteditionofNationalFuelGasCodeANSIZ223 1 NFPA54and your gas supplier concerning pipe size There must be A read...

Страница 15: ...ll be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap If a tee fitting is used it shall be installed in conformance with one of the methods of installation shown in Figures 18 and 19 FIGURE20 FILLING THE WATER HEATER Never use this water heater unless it is completely full of water To prevent damage to the tank the tank must b...

Страница 16: ...heater operates on 110 120 Vac therefore a grounded outlet must be within reach of the six 6 foot 1 8 m flexible power cord supplied with the unit see Figure 1 The power cord supplied may be used only where local codes permit If local codes do not permit the use of a flexible power supply cord a Make sure the unit is unplugged from wall outlet Remove screws and open panel on front of control box b...

Страница 17: ... vent pipe needs to be installed in the rubber boot for proper connection of the 2 to 3 bell reducer Thatlengthcanbetheminimumlengthrequiredfortheconnection If 4 pipe is to be used then a 3 to 4 bell reducer is recommended Figure 21 shows the recommended location for the bell reducer If the bell reducer is located at the rubber boot on the blower assembly then a short section of 3 vent pipe needs ...

Страница 18: ...s Required clearances from combustible materialsmustbeprovidedinaccordancewithinformationinthismanual under FACTS TO CONSIDER ABOUT THE LOCATION and VENT TERMINALINSTALLATIONS and with the National Fuel Gas Code and local codes VENT TERMINAL INSTALLATION 1 After the point of termination has been determined use the cover plate as a template to mark the hole for the vent pipe to insert throughthewal...

Страница 19: ... wall flange is supplied for decorative purposes only and is not a requirement for the vent termination if not needed by the installer VERTICAL VENT THROUGH ROOF This unit is approved for venting through the roof with the type vent terminal that is included with the unit A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed that w...

Страница 20: ...hes 15 2 cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning PVC or CPVC surfaces Achemical cleaner such as MEK may be used CEMENT The cement should be a bodied cement of approximately 500 to 1600 centipoise viscosity containing 10 20 by weight vi...

Страница 21: ...tance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristlebrush ThisprocesssoftensandpreparesthePVCorCPVCfor thesolventcementingstep Movequicklyandwithouthesitationtothe cementingprocedurewhilethesurfacesarestillwetwithprimer E Application of solvent cement Applythesolventcementeven...

Страница 22: ...uttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the blower control box to the OFF position 3 Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATERANDAIR PURGED FROMALL LINES 1 STOP Read the safety information above on this label 2 Set...

Страница 23: ...e shall be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores see Figure 15 Follow manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual see Figure 26 Never allow small children to use a hot water tap...

Страница 24: ...ssure frequent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are not equipped with an internal by pass and no other measures are taken the devices cause the water system to be closed As water is heated it expands thermal expansion and closed system...

Страница 25: ... faucet located farthest away be opened for several minutes before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is...

Страница 26: ...en that will filter and prevent lint build up on the bottom of the flame arrestor of this heater To prevent the lint build up on the arrestor the lint screen must be installed on the Base Pan with the arrows pointing upwards as shown in Figure 29 If theAir Intake Screen is missing from this heater please contact Sears Service Center for a replacement part FIGURE29 AT LEAST ONCE EVERY SIX MONTHS A ...

Страница 27: ...ter inlet valve to the water heater 3 OPENanearbyhotwaterfaucetandleaveopentoallowfor draining 4 Connectahosetothedrainvalveandterminatetoanadequatedrain 5 OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate...

Страница 28: ...valve may be leaking at the tank fitting H Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on the floor may be from condensation looseconnections orthereliefvalve DONO...

Страница 29: ...ce ignitor not positioned correctly 3 Low voltage to the water heater 4 Electric polarity to unit is incorrect test and correct Problem in the gas valve driver circuit 1 Turn power to the water heater off for 10 seconds and the back on 2 Replace gas control valve Problem with the internal circuit 1 Turn power to the water heater off for 10 seconds and then back on 2 Replace gas control valve Probl...

Страница 30: ...30 These guidelines should be utilized by a qualified service agent When calling for service notify the service agent that this is a Flammable Vapor Ignition Resistant Product TROUBLESHOOTING GUIDELINES ...

Страница 31: ...4316 9004316 9004316 9004316 11 Air Intake Screen Base Pan 9003406 9003406 9003406 9003406 12 InletTube 9003447 9002547 9003447 9002547 13 Gas Control Valve 9005962 9005962 9005963 9005963 14 Drain Valve 9002402 9002402 9002402 9002402 15 Drain Valve Washer 9001584 9001584 9001584 9001584 16 Outer Door 9005966 9005966 9005966 9005966 17 Anode Rod 9003972 9003891 9003972 9003891 18 Temperature Pres...

Страница 32: ...help prolong the life of your new purchase for years to come Purchase your Master Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 SEARSINSTALLATIONSERVICE For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A call 1 800 4 MY HOME For in home major br...

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