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Problems

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Содержание 795.51012.001

Страница 1: ... READ THE SAFETY PRECAUTIONS IN THIS MANUAL 795 51022 001 795 51023 001 795 51024 001 795 51026 001 795 51029 001 795 51012 001 795 51013 001 795 51014 001 795 51016 001 795 51019 001 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www sears com MFL62078230 Printed in Mexico TM ...

Страница 2: ...ECN Engineering Change Number Rev 01 New Cover Hinge new item is not replaceable with previous revision ...

Страница 3: ...n Shroud Grille 5 Ice maker Assembly 6 Water Valve Disassembly Method 7 Water Valve Tubes Assembly Method 8 Disassemble of fan Motor 9 Disassemble of Tray Drip 10 Dispenser 5 MICOM FUNCTION 1 Monitor Panel 6 EXPLANATION FOR MICOM CIRCUIT 1 Explanation for PCB circuit 7 ICEMAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR 1 Working Principles 2 Function on Icemaker 3 Ice maker Troubleshooting 4 Ice...

Страница 4: ...t touch metal products in the freezer with wet hands This may cause frost bite 6 Prevent water from spiling on to electric elements or the machine parts 7 Before tilting the refrigerator remove all materials from on or in the refrigerator 8 When servicing the evaporator wear gloves to prevent injuries from the sharp evaporator fins 9 Service on the refrigerator should be performed by a qualified t...

Страница 5: ...s information nor can it assume any liability in connection with its use ELECTRICAL SPECIFICATIONS Freezer temperature control Middle setting Defrost Control Defrost Thermostat Electrical Rating 115VAC 60Hz Maximum Current Leakage Maximum Ground Path Resistance Energy Consumption 1 4 NO LOAD PERFORMANCE Control Position MID MID 6 F to 8 F Automatic 50 F 1 7 A 0 5mA 0 1 Ohms 27 cu ft 590kWh yr Ener...

Страница 6: ...rator Fan Motor Capacitor CR Capacitor CS Compressor Hi Side Evaporator Lo Side Condenser Dryer Condenser Fan Motor Temperature Control Main Control 1 8 AIR FLOW EBG42993602 EAF39584205 6615JB2002R 5300JB1102D 5901JA1022A 0CZZJB2010H J513 00012P TCA31748011 ADL72916201 5403JA1003A 5851JA2007A 5901JJ1019A EBR61526804 EBR61526803 EBR64585301 EVAPORATOR EVAPORATOR FAN DRYER HOT LOOP COMPRESSOR CONDEN...

Страница 7: ... The locations of the features shown below may not match your model Refrigerator Door Rack Plastic Opaque J L K Refrigerator Shelf Coil Tank Water I Snack Pan For storage of meat or fresh food Water Filter H Refrigerator Lamp M Dairy Corner Drawer Plastic Wire B C D A E F G Freezer Door Rack For storage of dairy products such as butter and cheese Freezer Lamp Base Grille Freezer Shelf With Deco No...

Страница 8: ...refrigerator door is lower than the freezer door during the installation of the refrigerator Tools you need Wrench 5 16 in 8 mm Wrench 3 4 in 19 mm AFTER LEVELING THE DOOR HEIGHT Make sure the front leveling legs are completely touching the floor difference Height difference Height difference Height difference Height difference Using a 19 mm wrench turn the keeper nut clockwise to lossen the keepe...

Страница 9: ... lock it into place The locked symbol will be lined up with the indicator arrow A Filter After installing water filter 1 Replace the shelf to the initial position 2 After installing filter turn on household water supply 3 Dispense 2 5 gallons 9 46 L of water to purge the system depressing and releasing the dispenser button 30 seconds ON 60 seconds OFF Open the refrigerator door and check the shelf...

Страница 10: ...f pull the shelf head towards you then take it out while lifting the rear part of shelf Slide shelf Pull the shelf head towards you then lift both the front and rear parts of the shelf upward to remove NOTE Make sure to keep shelf horizontal while removing otherwise it may drop 4 FREEZER SHELF 1 3 2 1 2 3 9 push the right part to the direction k and take it out Lift the left part of the shelf a bi...

Страница 11: ...ray Refer to the drawing below The optimum amount is 110cc Almost 4 oz It is acceptable is the adjusted water level is less than the optimum level To assemble the ice storage bin lift it while slightly push it out NOTE Use both hands to remove the ice bin to avoid dropping it If the ice bin does not slide into place easily twist the drive device slightly Hold the ice storage bin as shown in the fi...

Страница 12: ...re too small increase the water supplying time This happens when too little water is supplied into the ice tray 4 If the ice cubes stick together decrease the water supplying time This happens when too much water is supplied into the ice tray Caution When adjusting the amount of water supplied adjust step by step Otherwise the water may spill over 3 When the adjustment of the control switch for th...

Страница 13: ...n the figure below If a tube end is deformed or abraded trim the part away Disconnecting the tube under the door causes about 0 5 liters water to flow out Put a large container at end of tube to prevent water from draining onto the floor Pull up the water feed tube while pressing area NOTE Figure 1 1 Open the door Remove the top hinge cover screw 1 2 Use a flat blade screwdriver to pry back the ho...

Страница 14: ... Hook tab on door switch side of cover 2 under edge of wire opening in cabinet top Position cover into place Insert and tighten cover screw 1 1 Feed the water tubes through the lower hinge pin and place the door onto the lower hinge pin 5 Reconnect the water tubes by inserting the tubes into the connectors NOTE Regardless of hinge lever type removal process is the same 2 HANDLE REMOVAL 13 Type 1 4...

Страница 15: ...press and hold the hooks and push it out 4 14 NOTE If Loosen the set screws with a 3 32 2 38 mm Allen wrench and remove the handle the handle mounting fasteners need to be tightened or moved use a 1 4 6 35 mm Allen wrench Mounting fasteners Set screw Allen Wrench NOTE It is ALWAYS recommended to remove the refrigerator doors when it is necessary to move the refrigerator through a narrow opening If...

Страница 16: ...ng If damaged torn or badly stuck assemble with a new one afer sealing well 1 Dispenser Model 1 How to disassemble 1 Remove ice bin from the freezer compartment 2 Loosen the screw on the upper part of icemaker bracket 3 Disconnect icemaker bracket so that it can slide forward 4 Disconnect icemaker housing and sensor housing 5 Disconnect icemaker horizontally by pressing bracket hook part Don t dis...

Страница 17: ...rn off the water supply Then separate the Water connection connected to the water valve 2 Separate the cover back M C y valve screw 3 Separate the housing and pull out the valve Water Connection Valve Screw Cover Back M C Housing Water Valve ...

Страница 18: ...ct the Water Tank tube IN to the water valve The pipe has a Red mark on the end that connects to the water valve make sure it is the correct tube NOTA For a successful connection insert the tubes to the water valve until you can see only a line 1 2 3 4 4 1 3 4 2 Water Filter IN 5 16 Water Filter OUT 1 4 Ice maker IN 1 4 Water Tank IN 5 16 Red mark in tube 2 1 3 4 Side View of Water Valve Tubes Wat...

Страница 19: ...r 2 Pull down drain pipe to remove it 3 Using a small phillips screwdriver remove screws from bracket motor 4 Remove fan motor by pushing fan motor in direction of the arrow 5 Remove the motor from housing and cut tie wrap 6 Unplug fan motor 18 7 To reinstall repeat the same process but inverted 6 to 1 ...

Страница 20: ...ove screws from wire condenser bracket Use philips screwdriver 4 Remove screws in compressor base in order to release tray drip 5 Use a tool to release clips 2 in order to disassemble guide fan move to right 6 Turn condenser clockwise carefully in order to remove it from tray drip Then remove tray drip carefully Avoid any damage to condenser or pipes 19 Move Move ...

Страница 21: ...isconnected by pressing the top of the dispenser cover and pushing it after separating the display frame from its housing 4 Loosen four screws with a phillips screwdriver and pull the funnel assembly to disconnect The duct cap assembly can be disconnected if the hold lever connecting screws is loosened with a phillips driver 6 To install the duct cap assembly insert one end of the spring into the ...

Страница 22: ...AY 2 COVER DISPLAY 3 DECO DISPLAY 4 PCB ASSEMBLY DISPLAY 5 FRAME FUNNEL ASSEMBLY 6 SWITCH 7 FRAME FUNNEL 8 LEVER DISPENSER BUTTON 9 FUNNEL 10 BUTTON LEVER 11 MOTOR ASSEMBLY 12 SPRING 13 HOLDER LEVEL 14 CAP ASSEMBLY DUCT 15 CAP DUCT 16 DISPENSER LEVER CAP DUCT 17 RUBBER CAP 18 DECO DRAIN 21 ...

Страница 23: ...n selection Temperature adjustment button for Freezer compartment Dispensing Selection button Cubed Ice Water Crushed Ice Temperature adjustment button for Refrigerator compartment Lock function button B C A F E D B F E D C A 4 Identify your Control type B F E D C A Type A Type B 22 ...

Страница 24: ... button over 5 seconds 3 The display will show the word OFF in Freezer and Refrigerator Temperature level 4 In this mode all loads are turned off Compressor Heater Fans etc 5 Lamps and Dispenser Functions will work normally even in demonstration mode the refrigerator Lamp automatic off function works normally 6 To exit Demonstration mode open any Door then press and hold ULTRA ICE and REF TEMP but...

Страница 25: ... filter needs replacement once six months 3 At initial power ON filter indicator is OFF 4 After six months filter indicator turns ON to tell you need replace the filter as soon as possible 5 Once that filter is replaced press and hold 3 seconds the FILTER button to reset the filter indicator then filter indicator turns OFF 6 Indicator will turn ON after six months when you need change the filter a...

Страница 26: ...he freezer fan motor at the high RPM speed and standard RPM 2 MICOM only operates in the input of initial power ULTRA ICE Load response and Test mode 1 for the high RPM speed and operates in the standard RPM in other general operation 1 10 Control of cooling fan motor 1 The cooling fan motor performs ON OFF control by linking with the COMP 2 It controls at the single RPM without varying RPM 3 Fail...

Страница 27: ...is malfunctioning Refer to the defect diagnosis function 8 1 15 4 Defrosting won t function if its sensor is defective wires are cut or short circuited 1 15 Sequential operation of built in product Built in components such as the compressor defrost removal heater freezer compartment fan Cooling Fan and step motor damper are sequentially operated as follows to prevent noise and part damage from occ...

Страница 28: ...t or open of lead wire there is no signal of BLDC Motor for more than 115s in operation of fan motor Faulty Icemkaer unit Motor or Hall IC Lead wire short circuit Faultumotor driver 27 Primary Error F sensor R1 sensor D sensor Defrost errors F FAN errors C FAN Error Secondary Error R2 sensors RT sensors W T sensors I M sensors I M Kit When an error occur the first 3 hours the Primary Error and Sec...

Страница 29: ...AL SECTION TURNS OFF NORMAL SECTION TURNS ON ICEMAKER UNIT FAILURE ABNORMAL SECTION TURNS OFF NORMAL SECTION TURNS ON REFRIGERATOR SENSOR 2 MIDDLE ROOM ABNORMAL SECTION TURNS OFF NORMAL SECTION TURNS ON A D B C D B C A A B C D Failure Diagnosis Function The other display graphics Turn On Type A 28 ...

Страница 30: ...ER SENSOR ABNORMAL SECTION TURNS OFF NORMAL SECTION TURNS ON ICEMAKER UNIT FAILURE ABNORMAL SECTION TURNS OFF NORMAL SECTION TURNS ON REFRIGERATOR SENSOR 2 MIDDLE ROOM ABNORMAL SECTION TURNS OFF NORMAL SECTION TURNS ON D B C A A B C D The other display graphics Turn On 29 Failure Diagnosis Function ...

Страница 31: ...mode and display the failure code 6 Even if pressing the test button during failure code display test mode will not be performed MODE OPERATION CONTENTS REMARKS 1 COMP C Fan ON 2 Freezer fan in high speed 3 Defrost Heater OFF 4 Stepping Motor OPEN 5 Display fully illuminated 1 COMP C Fan OFF 2 Freezer fan OFF 3 Defrost Heater ON 4 Stepping Motor CLOSE NORMAL OPERATION From Test 2 press again TEST ...

Страница 32: ... Duct Door 5 When pressing Dispenser Pad in water option water solenoid is activated allowing water dispensing Dispenser Pad has direct communication with the main PCB Main PCB read this signal as input to control PILOT VALVE and WATER VALVE When Dispenser Pad is released the PILOT VALVE and WATER VALVE is closed and water dispenser will stop 6 While using any Dispensing function and any door is o...

Страница 33: ... the DC voltage a transformer and a feedback circuit IC3 and IC4 Caution Since high voltage 160 Vdc is maintained at the power terminal wait at least 3 minutes after unplugging the appliance to check the voltages to allow the current to dissipate Voltage of every part is as follows 6 EXPLANATION FOR MICOM CIRCUIT Part VA1 CE1 CE2 CE3 CE4 CE5 160 Vdc 14 Vdc 12 Vdc 15 5 Vdc 5 Vdc Voltage 110 127 Vac...

Страница 34: ...d and it might not work at all 1 3 Reset circuit The RESET circuit allows various parts of the MICOM such as RAM defrosting etc to be restarted from the initial state when power is interrupted or restored A LOW signal applied to the reset terminal for 10 ms causes the MICOM to reset itself During normal operation the voltage at the reset terminal is 5 Vdc If the reset fails the MICOM will not oper...

Страница 35: ... 1 PIN 7 CON 1 PIN 1 CON 1 PIN 7 CON 2 PIN 1 CON 2 PIN 5 CON 3 PIN 9 CON 4 PIN 5 CON 2 PIN 9 CON 2 PIN 3 CON 3 PIN 5 CON 4 PIN 5 CON 3 PIN 3 CON 4 PIN 5 ON OFF 0 VAC 0 VAC 0 VAC 0 VAC 0 VAC WATER VALVE 115 127 VAC 115 127 VAC 115 127 VAC 115 127 VAC 115 127 VAC 115 127 VAC 115 127 VAC DEFROST HEATER AUGER MOTOR SOLENOID CUBE ICE VALVE STATUS MEASURING PART COMPRESSOR REFRIGERATOR LAMP 0 VAC 0 VAC ...

Страница 36: ... 35 ...

Страница 37: ...W 2 RD PIN 5 6 CONNECTOR 7 R DOOR S W BO PK PIN 3 4 IC1 MICOM PIN 39 40 2 Door opening sensing circuit Closing Opening Since door switches A and B are interconnected if either fails the other will not respond properly If either switch fails the light will not come on 36 P11_DVO 45 P21_XTIN 6 CC15 104 R35 2K R36 2K CON 7 F DOOR S W R52 2K R51 2K CC20 104 CON 6 R DOOR S W ICI MICOM ...

Страница 38: ... E 2 BO CON7 PIN5 6 D D 2 WH CON6 PIN3 4 F C CON6 PIN1 2 B 2 WH CON5 PIN4 5 RT A COLOR LOCATION SENSOR ITEM I M R2 F R1 E D D F C B RT A A B C D E F 2 GY 1 6 Switch entry circuit The following circuits are sensing signal form the test switch damper motor reed switch for testing and diagnosing the refrigerator 37 A B C D E F ...

Страница 39: ...1 7 Stepping motor operation circuit CONNECTOR 9 STEPPING MOTOR PIN 9 10 11 12 BL BK YL RD 38 ...

Страница 40: ...y sending signals of 3 33 mSEC via MICOM pins 14 15 and 16 as shown in the chart below These signals are output via terminals 10 11 14 and 15 via input terminals 3 6 and 8 of IC10 TA7774P the motor drive chip The output signals allow the coils wound on each phase of the stator to form a magnetic field which causes rotation Input to the terminals INA and INB of IC10 as shown in the chart below driv...

Страница 41: ...hanges the speed of the fan motor by varying the DC voltage between 7 5 Vdc and 16 Vdc 3 This circuit stops the fan motor by cutting off power to the fan when it senses a lock up condition 4 The ground is connector 7 pin 2 Between a c d c Between b c Between e c Motor OFF 5V 2V or less 2V or less Motor ON 2 3V 12 14V 8 16V b e a d e c d a c b 40 C ...

Страница 42: ... C 1 C 0 5 C No 0 5 C 1 C 1 5 C 2 C 12 k 5 4 F 4 5 F 3 6 F 2 7 F 1 8 F 0 9 F 0 9 F 1 8 F 2 7 F 3 6 F Down Down Down Down Down Down change Up Up Up Up 3 5 C 3 C 2 5 C 2 C 1 5 C 1 C 0 5 C No 0 5 C 1 C 1 5 C 18 k 6 3 F 5 4 F 4 5 F 3 6 F 2 7 F 1 8 F 0 9 F 0 9 F 1 8 F 2 7 F Down Down Down Down Down Down Down change Up Up Up 4 C 3 5 C 3 C 2 5 C 2 C 1 5 C 1 C 0 5 C No 0 5 C 1 C 33 k 7 2 F 6 3 F 5 4 F 4 5...

Страница 43: ...t a margin of error Resistance of the cold storage sensor 1 and 2 shall be measured with a digital tester Resistance of the freezing sensor shall be measured with a digital tester after separating CON7 of the PWB ASSEMBLY and the MAIN part Measuring Temperature C Freezing Sensor Cold storage sensor 1 2 Frost removal sensor Outside sensor 20 C 22 3 k 77 k 15 C 16 9 k 60 k 15 C 13 0 k 47 3 k 5 C 10 ...

Страница 44: ... 43 ...

Страница 45: ... 44 ...

Страница 46: ...223 1 R9 50V 32 3 6 5 42 25V 1 SWITCH ON 275VAC 221 250V R DOOR S W 11 220 5 IN4148 630V 25V 4 7K PILOT SWITCH OFF 14 223 N CC33 3 D2 R6 28 104 DISPENSER CC7 5 SWITCH IC12 FUSE M1 P76_AIN14 DEF HEATER CC8 3 P77_AIN15 FR107 CC35 R5 31 P71_AIN9 68 1 4W 5 PS2561 1 IN4004 1 KID65003AF ON PS2561 1 B 4 1 1 8W RY3 64 4 7K L2 CON2 DISP HEATER 1 SK 37 3 223 100V 250V 15A D5 C R3 PRC OZ SS 112L1 9 1KF NO P4...

Страница 47: ... 1 5K ÉÙ 1 223 BA6222 9 R59 RW1 10uF P52 LD134 1 2W A 223 R2 SENSOR 1 3 IC13 39 KTB1151 CC24 CC26 16 2KF 10 É 1 P50_SCL É KEY CUBE FIG 2K 5 LOCK KEY 2K A 5 A P43 4 7K 44 223 2 RF1 25V 3 RD1 26 1KF 15 7 4 7K 330 4 ICE MAKER R103 LD131 D SENSOR 26 P17_TC6_PDO6_PWM6_PPG6 RT1 KTA1273 R36 220uF CC10 11 M R101 3 26 1KF 8 P54 4 7K ST OP FR107 2 15 R20 CC25 LD106 R46 FILTER KEY 10 P61_AIN01 ÉÙ 4 3 STEPPIN...

Страница 48: ...ISPENSER OPERATION AND REPAIRING 1 ICE MAKER OPERATION 1 1 Ice Maker operation 1 2 Dispenser Operation 1 The function is available in models where water and ice are available without opening freezer compartment door 47 ...

Страница 49: ...Control Function 2 2 Water Supply Control Function 2 3 Icemaking Control Function 48 Pin No 44 S1 S2 1 OFF OFF 9 0 2 ON OFF 8 0 3 OFF ON 10 0 4 ON ON 11 0 DIP S W Setting will be depend of water pressure DISP S W No Water Supply Time Note ...

Страница 50: ...º 2 4 Ice Ejection Control Function 49 full ice ejection motor rotates in reverse direction and stops under icemaking or waiting conditions ...

Страница 51: ...2 5 Test Function 2 6 Other functions relating to freezer compartment door opening 50 ...

Страница 52: ...OTING 51 It is possible to confirm by pressing freezer and refrigerator temperature control buttons for more than 1 second icemaker is normal if all LEDs are ON refer to trouble diagnosis function in MICOM page 27 Pin No 22 of IC1 8 9 ...

Страница 53: ...f icemaker cube mold ice full detection leveling ice making test switch input detection is the same as the door switch input detection circuit of main PWB 223 CE15 CC23 3 7 5 8 2K RIM1 7 R25 CM4 10 223 100V R63 4 7K R67 CE14 9 CC29 1 2 8 2K P67_AIN07_STOP3 2 2 R58 R65 68 1 2W STOP S W IC1 MICOM Reverse 223 P00_INT0_A3 R24 R66 22 R62 CC28 2K P70_AIN8 3 P12_PPG 6 50V IC 9 BA6222 R59 1 1 CC24 CC26 16...

Страница 54: ... GN GREEN PK PINK PR PURPLE 7 6 5 4 BN RD WH 3 2 1 PK 8 9 10 11 12 13 14 BO WH PR YL WH WH BK WH CON5 BL 1 WH 2 BK 3 CON9 2 BL 1 YL CON201 BL BLUE GY GRAY WH WHITE RD RED 5 4 3 2 1 CON3 RD BN PK WATER VALVE PILOT VALVE 1 WH 2 3 4 BL 5 CON4 1 2 3 4 5 CON1 BL PR 6 7 BL BK a R LAMPS BO BRIGHT ORANGE YL 4 6 ICE VALVE b M C S COMP OLP COMP ACCESSORIES CS CR CAPACITOR 1 2 6 3 P T C 5 PART BL WH BLUE WHI...

Страница 55: ...on between plug and adapter faulty plug The distance between pins Pin outer diameter No power on power cord OLP is off No electric power on compressor Faulty compressor Faulty PTC Disconnected copper wire Internal electrical short Faulty terminal contact Disconnected Specification of OLP is wrong Defect in OLP Bad connection Power is disconnected Inner Ni Cr wire blows out Bad internal connection ...

Страница 56: ...efrigeration oil Caps are missed Air blowing During transportation During work Not performed Performed T oo short time Low air pressure Less dry air Air Blowing Leave it in the air Caps are missed Short pipe insert Pipe gaps T oo much solder T oo large Damaged pipes Not dried in the compressor Elapsed more than 6 months after drying Caps are missed No pressure when it is open During rest time Afte...

Страница 57: ...through the hole Seal with drain Adiabatics lump input Damage by a screw or clamp Other foreign materials input Parts disconnected Wire is cut Heating wire Contact point between heating and electric wire Dent by fin evaporator Poor terminal contacts Wire is cut Lead wire Heating wire Contact point between heating and electric wire Heating wire is corroded Water penetration Bad terminal connection ...

Страница 58: ...ulation of case door Sheath Heater rated Heater plate Heater cord L Gap Bad attachment Contraction Bad adhesion Weak binding force at hinge Fan motor Door switch Self locked Wire is cut Bad terminal contact Contact distance Button pressure Melted contact Contact Poor door attachment Door liner dimension Contraction inner liner Misalignment Bad terminal connection Adiabatics liquid leak Faults Refr...

Страница 59: ...terials on rotating parts Fan shroud contact Clearance Damping evaporator contact Accumulated residual frost Fan misuse Bad shape Loose connection Not tightly connected Insert depth Rating misuse Small capacity Low valtage Malfunction of charging cylinder Wrong setting of refrigerant Insufficient compressor Faulty compressor Fan overload Fan misuse Bad low termperature RPM characteristics Rated po...

Страница 60: ...aulty contact Faulty temperature characteristics External air inflow Bushing installed incorrectly Door opens but not closes Gap around gasket Contraction distortion loose door twisted corner not fully inserted Food vapor Storing hot food Unsealed food Door opens but not closes Gasket gap Cool air leak and transmitted High ambient temperature Space is secluded Different rating Small capacity Store...

Страница 61: ...ain 1 Compressor compartment operating sounds Compressor sound Sound from machine itself inserted Sound from vibration Restrainer Bushing T oo hard seat Distorted Aged Burnt Stopper Bad Stopper Not fit assembly inner diameter of stopper Tilted Not Compressor base not connected Bad welding compressor stand fallen Foreign materials in the compressor compartment COMBO sound Chattering sound Insulatio...

Страница 62: ...ect screw connection Bad assembly Distortion Foreign materials inside Bad connection Partly damaged Not connected Bad pipe caulking Normal operating sound Vibration sound Aged rubber seat Bad torque for assembling motor bracket Fan guide contact Shroud burr contact Damping evaporator contact Residual frost contact Unbalance Ice on the fan Air intake opposite to motor bushing assembly Supporter dis...

Страница 63: ...e Bad connection Bad terminal contact Adiabatics liquid leak 1 Lead wire is damaged Wire damage when assembling Bracket Cover Outlet burr in the bottom plate Pressed by cord heater lead wire evaporator pipe 2 Exposed terminal Compressor Compartment terminal T ouching other components Freezer compartment terminal T ouching evaporator pipe 3 Faulty parts Transformer Coil contacts cover Welded termin...

Страница 64: ...partment is opened when freezer compartment is closed faulty stopper High Faulty damper control Button is set atweak Door is open interference by food No deodorizer Poor capacity Seal condition Storage of fragrant foods Long term storage Odors from cleaners or items which shroud not be stored in a refrigerator Bigger door foam Hinge Pin tilted Poor flatness No washer No grease Stopper worn out Bad...

Страница 65: ... 2 FAULTS 2 2 Compressor 64 Problems Causes Checks Measures Remarks Problems Causes Checks Measures Remarks 2 1 POWER ...

Страница 66: ...operation Confirm icing causes and repair switch operation Press button to check Replace door switch Faulty button pressure and contact Press button to check operation Door cannot press door switch Door sag fix door button Check visually Door liner bent replace door or attach sheets Bad radiation conditions in Check the clearance between the Keep clearance between The fan may be compressor compart...

Страница 67: ...2 4 COOLING 66 Problems Causes Checks Measures Remarks ...

Страница 68: ... 67 Problems Causes Checks Measures Remarks ...

Страница 69: ... 68 Problems Causes Checks Measures Remarks ...

Страница 70: ... Ù Ù Ù Ù Ù 2 5 DEFROSTING FAILURE 69 Problems Causes Checks Measures Remarks ...

Страница 71: ...Ù Ù 70 Problems Causes Checks Measures Remarks ...

Страница 72: ...2 6 ICING 71 Problems Causes Checks Measures Remarks ...

Страница 73: ... 72 Problems Causes Checks Measures Remarks ...

Страница 74: ...2 7 SOUND 73 Problems Causes Checks Measures Remarks ...

Страница 75: ... 74 Problems Causes Checks Measures Remarks ...

Страница 76: ... s 75 Problems Causes Checks Measures Remarks ...

Страница 77: ...2 8 ODOR 76 Problems Causes Checks Measures Remarks ...

Страница 78: ... 77 1 PCB Picture Main PCB CON 201 CON 1 CON 2 CON 3 CON 4 CON 8 CON 7 CON 9 CON 5 CON 6 EBR64585301 2010 01 2 9 MICOM ...

Страница 79: ... 78 1 PCB Picture Display PCB Sub PCB Display PCB EBR615268 CON 101 CON 101 EBR61526803 EBR61526804 ...

Страница 80: ...and check between White to White as is shown in the picture 2 Result Service Action 0 Ù OFF Go to Step 3 Go to Step 4 Other Short Open Normal Check the Temperature and Resistance Temperature Chart 1 Go to Step 6 Temperatures when unit is energized Refer to Temperature Chart 1 NO 3 1 Remove the Cover Sensor 2 Cut Sensor and check resistance value Result Service Action 0 Ù OFF Change the sensor Repl...

Страница 81: ...ker measurement 4 5 Result Service Action YES Explain to costumer Replace Main PCB ERROR Normal Same Different Proceed acord the displayed error NO 6 Resistance Values are according to Temperature Chart table Result Service Action 0 Ù OFF Change the sensor Replace Product Short Open Result Service Action YES NO Replace Main PCB Replace Sensor Normal Sensor Abnormal Sensor ...

Страница 82: ... between White to White as is shown in the picture Result Service Action 0 Ù OFF Go to Step 3 Other Short Open Normal Check the Temperature and Resistance Temperature Chart 2 Go to Step 7 1 2 NO 3 1 Remove the Control Box in Refrigerator sensor 2 Check for any loose connection 3 Turn on the Refrigerator Connectors must be firmly connected and wires don t be have any damage Next Action Go to Step 4...

Страница 83: ...NO 6 1 Remove the Control Box in Refrigerator sensor Check resistance value between and Go to Step 5 Go to Step 6 1 2 4 3 1 4 Result Service Action 0 Ù OFF Replace Control Box Assembly or sensor if possible Other Short Open Normal Check the Temperature and Resistance Temperature Chart 2 Go to Step 7 Resistance Values are according to Temperature Chart table Result Service Action YES NO Replace Mai...

Страница 84: ...g connector in CON 7 and check between Gray to Gray as is shown in the picture Result Service Action 0 Ù OFF Go to Step 3 Go to Step 4 Other Short Open Normal Check the Temperature and Resistance Temperature Chart 2 Go to Step 6 1 2 NO 1 Remove Cover sensor 2 Cut sensor and check resistance value 3 Result Service Action 0 Ù OFF Replace Product Short Open Change Sensor ...

Страница 85: ...ECK MODE 4 All LED s on 5 Result Service Action YES Explain to costumer Replace Main PCB ERROR Normal Same Different Proceed acord the displayed error NO 6 Resistance Values are according to Temperature Chart table Result Service Action 0 Ù OFF Change the sensor Replace Product Short Open Result Service Action YES NO Replace Main PCB Replace Sensor Normal Sensor Abnormal Sensor 3 Abnormal Refriger...

Страница 86: ...ure and Resistance Temperature Chart 2 1 2 NO In Freezer compartment unplug Defrost controller assembly then check resistance value between Orange to Orange Defrost Controller Assembly connector Unplug connector CON 6 from Main PCB and check between Orange to Orange as is shown in the picture 3 4 Result Service Action 0 Ù OFF Other Short Open Normal Plug Defrost controller assembly then go to step...

Страница 87: ...n in CON5 Unplug connector in CON 5 and check between White to White as is shown in the picture Result Service Action Firmly plugged Loose Go to Step 2 Result Service Action 0 Ù OFF Change the sensor Replace Product Other Short Open Normal Check the Temperature and Resistance Temperature Chart 3 1 2 NO 86 ...

Страница 88: ... Loose Go to Step 2 Result Service Action Firmly plugged Loose Go to Step 3 In the Main PCB unplug CON8 and check between Gray to Gray as is shown in the picture Result Service Action 0 Ù OFF Plug CON 8 then go to Step 4 Other Short Open Normal Replace Main PCB Unplug Ice maker unit and check value between White to White 1 2 NO CHECKING FLOW RESULT SERVICE ACTION 3 4 Result Service Action 0 Ù OFF ...

Страница 89: ... Fuse M Defrost Heater Desfrost Sensor 0 Ù OFF Other Go to Step 3 Go to Step 3 Change Defrost Controller Assy 48 54 Ù Change Defrost Controller Assy 0 Ù OFF Go to Step 3 Change Defrost Controller Assy Defrost Heater Connector Defrost Controller Assy connector Fuse M Defrost sensor All LED s ON Result Service Action 110 127 V 0 V Go to Step 5 Replace Main PCB Release TEST MODE 2 Press once TEST S W...

Страница 90: ...m Ice maker S W in CON 8 Result Service Action OFF Replace Ice maker unit ON 5V 0V Other Go to Step 4 Check Voltage from Ice maker TEST S W in CON 8 Press the TEST S W of Ice maker unit for 3 seconds permit finish Test Cycle before press again 1 2 NO CHECKING FLOW RESULT SERVICE ACTION 3 4 5V 0V Other Replace Main PCB Go to Step 4 Replace Ice maker unit Replace Main PCB Result Service Action OFF R...

Страница 91: ...g the Test Result Service Action Signal Change 0V 5V 0V No change Still in 0V or 5V Go to Step 6 Replace Ice maker unit Result Service Action Voltage inversion No voltage inversion Go to Step 6 Replace Main PCB Check the movements in Ice maker unit Press Ice maker TEST S W for 3 seconds Check the rotation of motor and the movement of arm 5 6 NO CHECKING FLOW RESULT SERVICE ACTION 7 Other Replace M...

Страница 92: ...ng Fan Motor manually feel the rotation condition then proceed Result Service Action Tight Movement Free movement Abnormal Normal Go to Step 3 Air flow direction Result Service Action Air Flow No Air Flow Go to Step 4 Normal Abnormal Go to Step 5 Result Service Action Continuous Intermittent Explain to the customer Normal Abnormal Go to Step 5 4 Check Motor rotation air flow is continuous for more...

Страница 93: ... with a T P A Motor wire must not have any damage 5 NO CHECKING FLOW RESULT SERVICE ACTION 6 Result Service Action a b b c Change Main PCB Normal Abnormal Change Motor Reset the product After 3 minutes execute DISPLAY CHECK MODE check the result Result Service Action All Display LED s are turned ON Cooling Fan Error Code appears Explain to the customer Normal Abnormal Replace Cooling Fan Motor 7 a...

Страница 94: ...nt of Freezer Fan Motor manually feel the rotation condition then proceed Result Service Action Tight Movement Free movement Abnormal Normal Go to Step 3 Result Service Action Air Flow No Air Flow Go to Step 4 Normal Abnormal Go to Step 5 Check Motor rotation air flow is continuous for more than 3 minutes NOTE If error is detected Fan Motor will try to work 4 or 5 times ON OFF ON OFF ON OFF 15s 10...

Страница 95: ... must not have any damage 5 NO CHECKING FLOW RESULT SERVICE ACTION 6 Result Service Action a b b c Change Main PCB Below 10V 0V or 5V Go to Step 6 Reset the product After 3 minutes execute DISPLAY CHECK MODE check the result Result Service Action All Display LED s are turned ON Freezer Fan Error Code appears Explain to the customer Normal Abnormal Replace Freezer Fan Motor 7 a b b c Result Service...

Страница 96: ...Change PCB Not Pressing Go to Step 2 50 70 Vac Other Change PCB Lever S W Service Action Pressing Go to Step 3 110 127 Vac Other Change PCB Not Pressing Go to Step 3 0 Vac Other Change PCB Lever S W Service Action Pressing Go to Step 4 110 127 Vac Other Change PCB Not Pressing Go to Step 4 0 Vac Other Change PCB 1 4 3 Lever S W Service Action to Go to Step 5 33 43 Ù Other Replace Solenoid Cube to ...

Страница 97: ...Refer to next diagram Result Service Action to Go to Step 7 9 9 12 1 Ù Other Replace Duct Motor 7 11 Ice Cube Mode is not working Unplug connector from Duct motor and check the resistance value Result Service Action Firmly plugged Loose Go to Step 6 2 3 Lever S W Service Action Pressing Go to Step 8 12Vdc Other Change PCB Not Pressing Go to Step 8 Same than pressing voltage but inverted Other Chan...

Страница 98: ... Mode is not working Remove Cover hinge in Freezer Door and check connection Result Service Action Firmly plugged Loose Go to Step 9 Result Service Action Replace Product 0 Ù OFF Go to Step 10 Unplug connector from Duct Motor and check the resistance value in the connector Result Service Action Replace Door assembly 0 Ù OFF Explain to customer 97 ...

Страница 99: ...ot Pressing Go to Step 2 50 70 Vac Other Change PCB Lever S W Service Action Pressing Go to Step 3 110 127 Vac Other Change PCB Not Pressing Go to Step 3 0 Vac Other Change PCB 1 2 4 3 Lever S W Service Action to Go to Step 5 2 88 3 52Ù Other Repalce auger motor 2 3 2 3 to Remove Cover dispenser then check for any loose connection in Duct motor Result Service Action Firmly plugged Loose Go to Step...

Страница 100: ...efer to next diagram Result Service Action to Go to Step 6 9 9 12 1 Ù Other Replace Duct Motor 7 2 3 Lever S W Service Action Pressing Go to Step 7 12Vdc Other Change PCB Not Pressing Go to Step 7 Same than pressing voltage but inverted Other Change PCB 12 Ice Crush Mode is not working ITEM STATUS Pressed Lever S W Released 0 1 2 3 4 5 6 7 8 9 10 11 12 13 12V Duct Motor 0V 12V Remove Cover hinge i...

Страница 101: ...hen check resistance value marked points 9 Result Service Action Replace Product 0 Ù OFF Go to Step 9 Unplug connector from Duct Motor and check the resistance value in the connector Result Service Action Replace Door assembly 0 Ù OFF Explain to customer 12 Ice Crush Mode is not working 100 ...

Страница 102: ...ressing Go to Step 5 110 127 Vac Other Change PCB Not Pressing Go to Step 5 0 Vac Other Change PCB Check impedance of Water Valve Pilot Valve Result Service Action Firmly plugged Loose Go to Step 2 13 Water dispensing mode is not working Lever S W Service Action Pressing Go to Step 4 110 127 Vac Other Change PCB Not Pressing Go to Step 4 0 Vac Other Change PCB Check Pilot Valve signal in CON 3 CON...

Страница 103: ...Step 4 0 Ù Other Replace Door S W Pressed Go to Step 4 OFF Other Replace Door S W Reconnect Door S W and check voltage Result Service Action Tight movement Free movement Change Door S W Abnormal Normal Go to Step 2 Result Service Action Firmly plugged Loose Go to Step 3 Lever S W Service Action Released Go to Step 4 0 5 Vac Other Replace Door S W Pressed Explain to customer NOTE Lamp must be OFF G...

Страница 104: ...t 5 6 NO CHECKING FLOW RESULT SERVICE ACTION Remove Cover PCB then check voltage from Main PCB in CON 2 CON 3 Place Test Point in blue wire NEUTRAL Result Service Action Explain to customer ON OFF Go to Step 6 CON 3 Result Service Action Replace Main PCB 0 5 Vac 110 127 Vac Replace Product CON 2 Place Test Point in yellow wire LIVE 103 ...

Страница 105: ... S W Abnormal Normal Go to Step 2 Unplug connector from Door S W then check between terminals Result Service Action Firmly plugged Loose Go to Step 4 AC Part DC Part Lever S W Service Action Released Go to Step 5 0 Ù Other Replace Door S W Pressed Go to Step 5 OFF Other Replace Door S W AC Part Lever S W Service Action Released Lamps 0 5 Vac Other OFF Pressed Explain to customer NOTE Lamp must be ...

Страница 106: ...tor Door S W 2 Replace lower Lamp Bulb by a new piece 3 Release Door S W 4 Check the result Result Service Action Go to Step 7 Upper Lower Replace Lamp Bulb Result Service Action Firmly plugged Loose Go to Step 8 15 Refrigerator Lamp is not working Both Go to Step 8 Result Service Action Go to Step 9 0 5 Vac 110 127 Vac Replace Main PCB Result Service Action Replace the Lamp Bulb remaining by a ne...

Страница 107: ...eset product then enter to TEST MODE 1 Press once Refer to temperature chart for Refrigerator Sensor Result Service Action Go to Step 3 Ok Abnormal Check section 3 Abnormal Refrigerator Sensor Result Service Action Go to Step 4 Entered Not entered Execute DISPLAY CHECK MODE check the result and match with related error ALL LED ON Result Service Action Go to Step 5 Air flow No Air flow Go to Step 6...

Страница 108: ...e and check the movement by entering to TEST MODE 1 Press once and TES MODE 2 Press once again 8 Result Service Action Replace Freezer Fan Motor Tight movement Free movement Go to Step 7 Connector must be firmly connected and wires don t be have any damage Next action Go to Step 8 2 Check for any loose connection 3 Turn On the refrigerator Result Service Action TEST MODE 1 Go to Step 10 Open Not w...

Страница 109: ...ce Action Change PCB 369 451Ù Other Change Damper Change PCB 369 451Ù Other Change Damper 1 6 2 5 3 4 129 6 158 4Ù Change PCB Change Damper Other Result Service Action Change Main PCB Below 10 V Other Go to Step 11 Change Fan Motor 0V or 5V Other Go to Step 11 a b b c b c a b 3 Check Voltage in CON 6 as shown in the pictures Result Service Action Change Main PCB 110 127Vac Other Bad compressor Ref...

Страница 110: ... product then enter to TEST MODE 1 Press once Refer to temperature chart for Refrigerator Sensor Result Service Action Go to Step 3 Ok Abnormal Check section 3 Abnormal Freezer Sensor Result Service Action Go to Step 4 Entered Not entered Execute DISPLAY CHECK MODE check the result and match with related error ALL LED ON Result Service Action Go to Step 5 Air flow No Air flow Go to Step 6 1 Enter ...

Страница 111: ...and check the movement by entering to TEST MODE 1 Press once and TES MODE 2 Press once again 8 Result Service Action Replace Freezer Fan Motor Tight movement Free movement Go to Step 7 Connector must be firmly connected and wires don t be have any damage Next action Go to Step 8 2 Check for any loose connection 3 Turn On the refrigerator Result Service Action TEST MODE 1 Go to Step 10 Open Not wor...

Страница 112: ... Action Change PCB 369 451Ù Other Change Damper Change PCB 369 451Ù Other Change Damper 1 6 2 5 3 4 129 6 158 4Ù Change PCB Change Damper Other Result Service Action Change Main PCB Below 10 V Other Go to Step 11 Change Fan Motor 0V or 5V Other Go to Step 11 a b b c b c a b 3 Check Voltage in CON 6 as shown in the pictures Result Service Action Change Main PCB 110 127Vac Other Bad compressor Refri...

Страница 113: ...ature chart for Refrigerator Sensor Go to Step 3 1 Open Refrigerator door 2 Press manually the refrigerator door S W wait 10 seconds 3 Check the air flow Result Service Action Go to Step 4 Air flow No Air flow Go to Step 6 Enter to TEST MODE 2 Press once the TEST S W in Main PCB Go to Step 5 1 Open Refrigerator door 2 Press manually the refrigerator door S W 3 Check the air flow Result Service Act...

Страница 114: ...ess once again Result Service Action TEST MODE 1 Normal Open Not works Go to Step 9 Normal Close Go to Step 9 TEST MODE 2 Not works TEST MODE 1 Damper OPEN TEST MODE 2 Damper CLOSE TEST MODE 1 TEST MODE 2 1 Unplug Damper Motor 2 Check the Damper Motor impedance 4 5 6 1 2 3 Result Service Action Change PCB 369 451Ù Other Change Damper Change PCB 369 451Ù Other Change Damper 1 6 2 5 3 4 129 6 158 4Ù...

Страница 115: ...o temperature chart for Refrigerator Sensor Enter to TEST MODE 1 Press once the TEST S W in Main PCB Go to Step 3 Remove Cover PCB then check voltage in CON 1 as is shown in the picture Result Service Action Normal Other 110 127 Vac Change PCB Enter to TEST MODE 2 Press again the TEST S W in Main PCB Go to Step 5 Check Voltage in CON 1 as is shown in the picture Result Service Action Normal Other ...

Страница 116: ...esult Service Action Go to Step 2 NO YES Go to Step 4 Result Service Action Go to Step 5 0 5 Vac 110 127 Vac Replace Powercord Result Service Action Go to Step 3 NO YES Refer to Poor Cooling section Is now cooling Service Action Normal explain to the costumer NO YES Refer to Poor Cooling section Remove Cover PCB then check voltage in CON 201 as is shown in the picture Check Voltage at Bridge Diode...

Страница 117: ...15 5 16 5 Vdc Other Replace PCB go to Step 7 11 7 12 3 Vdc Replace PCB 12V signal Other Execute Test Modes anc check voltages in CON 1 and CON 2 as is shown in the pictures Check 5 V signal voltage CON 1 CON 2 Result Service Action 16V signal Normal go to Step 8 4 75 5 25 Vdc Other Replace PCB Result Service Action Normal 110 127Vac Other Replace PCB Normal 0 5 Vac Other Replace PCB 0 5 Vac Normal...

Страница 118: ... the result Else explain to customer Result Service Action Replace Door S W Tight movement Free movement Go to Step 2 Result Service Action Released Check in released mode 5 Vdc Other Replace PCB Pressed Go to Step 3 0 Vdc Other Replace PCB Result Service Action Replace Door S W Tight movement Free movement Go to Step 4 Remove cover hinge in freezer door check the measurement in Door S W DC part a...

Страница 119: ...ow ice maker in order to catch the water supplied in test mode water supply will be activated at the end of Test cycle Result Service Action Go to Step 2 ON OFF Turn ON explain to customer 1 Remove Cover PCB 2 Check voltage in CON 3 and CON 4 as is shown in the picture PILOT VALVE Result Service Action Go to Step 3 OK Without Supply Fix problem explain to customer Result Service Action Go to Step ...

Страница 120: ...e water supplied in test mode water supply will be activated at the end of Test cycle 1 Check voltage in CON 3 and CON 4 as is shown in the picture ICE VALVE 4 Check the result Result Service Action Go to Step 5 110 127 Vac Other Replace Main PCB CON 4 CON 3 TEST S W In previous 2 steps at the end of Test mode water was supplied Result Service Action Normal explain to customer YES NO Replace Valve...

Страница 121: ...If any error is present you can not enter to TEST MODE TEST MODE 2 Display Response in TEST MODE 1 If refrigerator is in NORMAL MODE press twice TEST S W in Main PCB is you are in TEST MODE 1 press again TEST S W on Main PCB Display Response in TEST MODE 2 To exit from TEST MODE 2 press TEST S W once TEST S W on Main PCB Display Returns to Normal Operation 120 ...

Страница 122: ...erwise error code will be displayed Press simultaneously for more than 5 seconds 24 Removing TPA s Terminal Position Assurance How to remove TPA s 1 Press and lift the clips located on each side of connector 2 Lift TPA by the center of connector 1 Press and lift a lateral clip 2 Lift the hooks in the front of connector 3 Press and lift the remaining clip 4 Lift TPA by the center of connector AC TP...

Страница 123: ...34 23 F 5 C 37 55 32 F 0 C 41 F 5 C 50 F 10 C 59 F 15 C 68 F 20 C 77 F 25 C 30 00 24 13 19 53 15 91 13 03 10 74 86 F 30 C 95 F 35 C 104 F 40 C 8 90 7 41 6 20 Voltage 4 48 4 33 4 16 396 3 73 3 49 3 22 2 95 2 67 2 40 2 14 1 89 1 67 1 46 1 27 1 11 0 96 Temperature Chart 2 Apply for Refrigerator sensor 1 and 2 Defrost sensor and Ice maker sensor Temperature Resistance KÙ 40 F 40 C 225 10 31 F 35 C 22 ...

Страница 124: ...3 SEALED SYSTEM HEAVY REPAIR 3 1 Summary of heavy repair 123 Gas welder ...

Страница 125: ...3 2 Precautions During Heavy Repair 124 Items Precautions ...

Страница 126: ...3 3 Practical Work For Heavy Repair 0 748 0 04 0 748 0 04 125 Items Precautions ...

Страница 127: ... 126 Items Precautions ...

Страница 128: ...3 4 Standard Regulations For Heavy Repair 0 748 0 04 0 748 in 0 04 127 Items Precautions ...

Страница 129: ...3 5 Brazing Reference Drawings 128 ...

Страница 130: ...4 HOW TO DEAL WITH CLAIMS 4 1 Sound 129 Problems Checks and Measures ...

Страница 131: ... 130 Problems Checks and Measures ...

Страница 132: ...4 2 Measures for Symptoms on Temperature 131 Problems Checks and Measures ...

Страница 133: ...4 3 Odor and Frost 132 Problems Checks and Measures ...

Страница 134: ...4 4 Others 133 Problems Checks and Measures ...

Страница 135: ...FREEZER DOOR 241G 241G 203A 201A 200A 241F 243A 241G EV 212J 134 10 EXPLODED VIEW 244B ...

Страница 136: ...243B 212G 241C 241A 241D 241H 241H 233A 231A 230A 212J 241B 241H REFRIGERATOR DOOR EV 135 244A ...

Страница 137: ...271B 271A 106A 319B 610E 281G 332B 330B 405G 329A 332A 404A 409B 158C 136A 149A 149A 149A 281A 903E 405A FREEZER COMPARTMENT EV 136 418A 301A 401A 316B 103C 128E 128F 103F 103E ...

Страница 138: ...151A 154A 151B 611B 611A 611E 271B 271C 106A 610E 281H 120B 120A 158A 281B 170A 141A 128H 128G 140A 140A 140B 412C 409B 903D 161A 158B REFRIGERATOR COMPARTMENT EV 137 281K ...

Страница 139: ...614A 110B 606A 412A 131C 615A 412B 619A 625A 625B 622B 616D 627D 627D 627C 627A ICE WATER PARTS EV 138 627B 621B 612A 612B 612C 607A 600A 149D 128L 149E 616E ...

Страница 140: ...2D 309A 308A MECHANICAL COMPARTMENT EV 139 307A 419B 312A 419A 317A 305C 305B 304A 323B 105A 305C 305B 315A 319A 319E 319C 405C 404B 405F 329C 501A 411A 501F 103B 103A 316A S38 S15 105F S15 412D 410H 410G 328A ...

Страница 141: ...278A 405H 282G 161C 501B 280A 279B 279A 281F 113F 278G 276B DISPENSER PARTS EV 140 S18 113G 113E 1 spring used on models with serial 008MR and before 2 springs used on models with serial 009MR and after ...

Страница 142: ......

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