4
TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE
...................................................................................................................... 2
SAFETY PRECAUTIONS ..............................................................................................................................
3
TABLE OF CONTENTS .................................................................................................................................
4
CUSTOMER RESPONSIBILITIES
......................................................................................................................................... 5
PRODUCT SPECIFICATIONS
................................................................................................................................................ 5
MATERIALS AND BASIC TOOLS NEEDED
....................................................................................................................... 6
Material Needed .......................................................................................................................................................6
Basic Tools................................................................................................................................................................6
TYPICAL INSTALLATION
.......................................................................................................................................................... 7
INSTALLATION INSTRUCTIONS
...................................................................................................................................... 8-16
Removing the Old Water Heater
...............................................................................................................................8
Facts to Consider About the Location
..................................................................................................................9-10
Insulation Jackets
...................................................................................................................................................10
Combustion Air and Ventilation Appliances
in Unconfined Spaces
............................................................................................................................................. 11
Combustion Air and Ventilation Appliances
in Confined Spaces
...........................................................................................................................................11-12
Water Piping
......................................................................................................................................................12-13
T & P Valve and Pipe Insulation
.............................................................................................................................13
Temperature Pressure Relief Valve
...................................................................................................................13-14
Filling the Water Heater .....................................................................................................................................14-15
Venting ...............................................................................................................................................................15-16
Gas Piping
.........................................................................................................................................................16-17
Sediment Trap
........................................................................................................................................................17
OPERATING INSTRUCTIONS
......................................................................................................................................... 18-19
Lighting & Operating Label
.....................................................................................................................................18
Temperature Regulation
.........................................................................................................................................19
SERVICE AND ADJUSTMENT
........................................................................................................................................ 20-22
Tank (Sediment) Cleaning
......................................................................................................................................20
Venting System Inspection
.....................................................................................................................................20
Burner Inspection
...................................................................................................................................................20
Burner Cleaning ......................................................................................................................................................20
Housekeeping
....................................................................................................................................................20-21
Anode Rod ..............................................................................................................................................................21
Temperature-Pressure Relief Valve Operation
..................................................................................................21-22
Draining ..................................................................................................................................................................22
Drain Valve Washer Replacement
..........................................................................................................................22
Service
....................................................................................................................................................................22
TROUBLESHOOTING GUIDE
........................................................................................................................................
23-26
Start Up Conditions
...........................................................................................................................................23-24
Thermal Expansion
...........................................................................................................................................23
Strange Sounds ................................................................................................................................................23
Draft Hood Operation
........................................................................................................................................23
Condensation ....................................................................................................................................................24
Smoke/Odor
......................................................................................................................................................24
Operational Conditions
......................................................................................................................................24-25
Smelly Odor ......................................................................................................................................................24
Air in Hot Water Faucets ...................................................................................................................................25
High Temperature Shut-Off System
..................................................................................................................24
Leakage Checkpoints
........................................................................................................................................25
Troubleshooting Items
............................................................................................................................................26
PARTS ORDER LIST
..........................................................................................................................................................
27-29
NOTES ...................................................................................................................................................
30-31
WARRANTY
.................................................................................................................................................................................
32