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Kemppi Protig 410, Руководство по эксплуатации

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PROTIG 410 / 0537 – 11

© KEMPPI OY

H26

P23

P24 P25

S21

S23

S22

S27

S28

H21

H22

H25

H24

P21

P22

3.  OPERATIONS OF PANELS

3.1.  CONTROL PANEL TL 6271265

Selection of MMA/TIG welding (S21)
Selection of TIG ignition method (S22)
Selection of operating mode of torch switch (S23)
Selection of adjustable parameter (S27)
+/- adjustment of selected parameter (S28)
Display for pre-gas time (P21)
Display for current up-slope time (P22)
Display of welding current (P23)
Display of down-slope time of current (P24)
Display of post gas time (P25)
Led-lamp is illuminated to show those selections and operations which are used.

3.1.1.  Selection of MMA/TIG welding

Don`t forget to change polarity of voltage when you go over from one method 

to another: TIG welding generally in torch-, MMA welding generally in eletrode 

, see connection on page 4 or 5.

3.1.2.  Selection of TIG ignition method

Contact ignition:

Spark generation is prevented and arc will be ignited as follows:
1.  Touch work piece with an electrode.
2.  Start power source with the torch switch.
3.  Lift electrode off from work piece in which case arc will be ignited. If arc is not 

ignited within 1 s, the ignition must be repeated.

Scratch ignition is not recommended.

Control of ignition spark

Spark power may cause interference with eletronics equipment, which are not properly pro-

tected. If there is interference, use contact ignition.

Содержание Protig 410

Страница 1: ...PROTIG 410 1927340E 0537 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation français ...

Страница 2: ...1 2 Selection of TIG ignition method 11 3 1 3 Selection of torch switch operation 12 3 1 4 Adjustment of control unit 12 3 1 5 Parallel control unit for welding current 13 3 1 6 Pre gas time display and current up slope time display 13 3 1 7 Display of current down slope time 13 3 1 8 Display of post gas time 13 3 1 9 Display of welding current 13 3 1 10 Local and remote control of welding current...

Страница 3: ... also study the Operation safety instructions and respect them when installing operating and servicing the machine 1 2 PRODUCT INTRODUCTION Protig 410 is a TIG ignition unit for demanding professional use The unit is controlled by means of a microprocessor and ignition spark is generated by means of thyristors These operation instructions are for Protig 410 ignition unit assembly and installation ...

Страница 4: ...PPI OY Pro Power source 1d Control cable 8 Shielding gas hose Snap connector 0 9 Welding current cable 16d Extension cable for remote control 20 Earth cable 21 MMA welding cable 23b TIG torch air cooled Remote control unit ...

Страница 5: ...ooling liquid circulation unit Procool 30 1d Control cable 5 Cooling liquid hose R3 8 Snap connector 8 Shielding gas hose Snap connector 0 9 Welding current cable 16d Extension cable for remote control 20 Earth cable 21 MMA welding cable 23b TIG torch liquid cooled 23d TIG extension cable liquid cooled Remote control unit ...

Страница 6: ...hose R3 8 Snap connector 5b Cooling liquid hose Snap conn Snap conn 5c Cooling liquid hose Bridge element 8 Shielding gas hose Snap connector 0 9a Welding current cable 16d Extension cable for remote control 17d Start extension cable 20 Earth cable 21 MMA welding cable 22b Mig gun liquid cooled 23b TIG torch liquid cooled 23d TIG extension cable liquid cooled Remote control unit ...

Страница 7: ...sing proper protective clothing do not wear wet clothing Never work on a wet surface or use defect cables Do not put the MIG gun or welding cables on welding machine or on other electric equipment Do not press the MIG gun switch if the gun is not directed towards a work piece Welding fumes Take care that there is sufficient ventilation during welding Take special safety precautions when welding met...

Страница 8: ...ponding red counter connectors and the blue ones respectively to blue counter connectors If connections cross cooling liquid is circulating to wrong direction in torch and torch handle and neck body might be considerably heatened 2 1 7 Use as terminal unit Between power source and the Protig 410 unit are available 10 m interconnecting cables which are inside of mutual power On page 4 are shown fol...

Страница 9: ...surface of press always should be as large as possible Clean the fastening surface from paint and rust Use in your TIG MMA equipment 50 mm2 cables Thinner cross sectional areas might cause overheating of connectors and insulations Make sure that the torch being in your use is designed for max welding current needed by you Never use a damaged torch 2 2 1 Choice of electrode and flow amount of shield...

Страница 10: ...n switched on and the gun switch pressed simultaniously Close bottle valve after having finished welding If the machine will be out of use for a long time unscrew the pressure regulation screw Parts of gas flow regulator A Gas bottle valve B Press regulation screw C Connecting nut D Hose spindle E Jacket nut F Gas bottle pressure meter G Gas hose pressure meter 2 4 MAIN SWITCH I O When you turn the ...

Страница 11: ...h are used 3 1 1 Selection of MMA TIG welding Don t forget to change polarity of voltage when you go over from one method to another TIG welding generally in torch MMA welding generally in eletrode holder see connection on page 4 or 5 3 1 2 Selection of TIG ignition method Contact ignition Spark generation is prevented and arc will be ignited as follows 1 Touch work piece with an electrode 2 Start...

Страница 12: ...begins post gas time 3 Tack weld automatics with 2 function if welding time was less than 3s there won t come any down slope time Begin trial operation of unit with this mode of switch in order to avoid confusion Go through all operations and controls of panel 4 function 1 Press torch switch down shielding gas begins to flow 2 Release the switch up welding is started as above Welding is continued w...

Страница 13: ...situation Torch is switched but start switch is not pressed 1 Select TIG welding 2 Select spark ignition 3 Select 2 function position 4 Press one or the other of arrow keys until light H23 will be lighted 5 Press the or the key and adjust the needed current value to display P23 You can test suitability of current by welding and adjust current again if necessary 6 Press arrow key once to right unti...

Страница 14: ...is lighted you can control welding current from remote control unit R10 Don t forget to change polarity of welding current by changing connection of cables as shown in figures on page 4 or 5 Read following paragraphs in operation instructions for panel TL Selection of MMA TIG welding S21 Selection of TIG ignition method S22 Selection of operation mode of torch switch S23 Operation of control unit S...

Страница 15: ... Spot welding time 0 9 s Current down slope time 0 30 s Post gas time 0 99 s Minilog pressing short less than 0 7 s long more than 0 7 s Per cent values of table are calculated from control value 3 2 2 Demo Learning and control state In demo state coming of ignition spark and gas are stopped All other controls ope rate as during welding Basic controls for current times and per cent can be carried ...

Страница 16: ... stop without timing Values of up and down slope times change automatically when set values of welding current are changing Due to automatics you don t need to change times in many welding cases when you change current 3 2 4 Controls for pulsed TIG welding 1 Select TIG welding Demo 2 function switch operation and pulsed welding S24 2 Adjust welding parameters as above in point Controls for continu...

Страница 17: ...ntinuous or pulsed welding 2 Adjust the welding parameters as above in point Controls for continuous welding 3 You can adjust start current value with keys S28 either to lower or higher value by means or display P41 Control range for start current is approx 30 150 of welding cur rent value When upper pilot lamp H41 is lighted there is in display reading exceeding 100 When lower pilot lamp H42 is l...

Страница 18: ...hannel with key CH 2 On dot channel Carry out necessary controls and selections S22 in Demo position You cannot make storing in position for spark or contact ignition On numeric channel If you want to store the welding values used by you permanently you can go to Demo state and store the values as in point 3 in which case the values are stored on corresponding dot channel 3 Start the program with ...

Страница 19: ...intenance will help to ensure trouble free operation 6 1 WELDING TORCH Due to high temperatures and wear the welding end of TIG torch requires most maintenance but also condition of other parts should be checked regularly Welding end Check that all insulations of welding end are undamaged and at their place gaz nozzle is undamaged and suitable for work flow of shielding gas is free and even electro...

Страница 20: ...ities in shielding gas moisture air Protective hose of torch is broken and ignition spark is escaping from elsewhere than from eletrode of torch Torch or extension cable is wet There are leakages due to moisture or dirt in connectors or cables of Protig 410 unit At low current too big or blunt electrode If with operation disturbances there comes to current display continuously error code in form E...

Страница 21: ...6 627066216 TTK 220 TTK 300W TTK 350W TTK 250WS 4m 627072004 627080504 627085504 627075704 8m 627072008 627080508 627085508 627075708 16m 627072016 627080516 627085516 627075716 TTK 220S 4m 627072304 8m 627072308 16m 627072316 Intermediate cable 50 1 G 1 m 50 mm2 6271906 Intermediate cable 50 10 GH 10 m 50 mm2 6271913 Procool 10 6262012 Procool 30 6262016 P30W 6185262 P 40 6185264 P 40 L 6185264L ...

Страница 22: ...34 Dimensions length 615 mm width 260 mm height 400 mm Weight 17 kg The product meets conformity requirements for CE marking 1 IP 34 means that the device is protected against water coming from any direction directly or splashing Control panels Main operations of Protig 410 panels TL and TX are in enclosed table TL 6271265 TX 6271266 Spark ignition yes yes Contact ignition yes yes 2 function 4 fun...

Страница 23: ...es not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tubes are not covered Direct or indirect damage due to a defective product is not covered under the guarantee The guarantee is void if changes are made to the product without approval of the manufacturer or if...

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