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1 – Mastertig MLs™ 300 aCDC / 0743

© keMppi oy

3.2.4. Adopting the saved settings

1. Select MEMORY by pressing the button.
2. Select memory channel by pressing the CH button.
3. Start welding.

3.2.5. Remote control memory channels

Memory channels are selected by pressing simultaneously both REMOTE and CH button. With 

the remote control you can retrieve saved settings on memory channels 1-5. The selected channel 

is marked with a dot.

3.2.6. SETUP functions

A so called SETUP state is included for modifying panel functions. You can enter the SETUP state 

by pressing the SETUP button longer than normally. Exit is performed in the same way. You can 

select the function (see list below) by pressing the arrow buttons and then change the setting by 

turning the potentiometer. See SETUP-function table on the next page.

3.2.7. Foot pedal control R11F

First read under 3.2.2.2. ”ACS Welding Panel – Basic Functions” point ”Remote control” for 

installing the remote control ready for operation. Foot pedal R11F is used in TIG welding, and its 

control range is adjustable. The minimum value of control range is set with the panel potentiometer 

when the pedal is not pressed, display shows ”LO”. Control range maximum is set similarly by 

pressing first the PEDAL LO/HI button on the panel, display shows ”HI”. Welding is started with 

a light press on the pedal, the arc ignites to the set minimum current. Welding current goes to 

maximum when the pedal is pressed to the bottom. The arc is broken when the pedal is released. 

Adjust again if necessary.

3.3. COOLINg uNIT OPERATION mASTERCOOL 20

The operation of Mastercool cooling unit is controlled by the power source. The cooling unit pump 

starts automatically when welding starts. Proceed as follows:

1. Start power source.
2. Check water level and input flow of the reservoir, add liquid if needed.
3. If you use a water-cooled torch you can fill it with water by pressing WATER FILL button 

for more than 2 seconds.

The pump operates for 4 another minutes after welding has been finished to cool the water to the 

same temperature as in the machine surrounds. This reduces the need of service.

Thermal overload 

The thermal overload light is lit, the machine stops and display shows COOLER when temperature 

control of the machine has detected cooling water overheating. The cooling unit fan cools down 

the water, and when the light goes out welding can be started again.

Water flow signal

Display shows COOLER when water flow is blocked.

3.4. STORAgE

The machine must be stored in a clean and dry room. Protect the machine from rain and direct 

sunshine in places where temperature e25 °C. 

Содержание mastercool 20

Страница 1: ...Mastertig MLS 2300 ACDC Mastercool 20 1910032E 0743 Operation instruction english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais...

Страница 2: ...lternating Current 10 3 1 3 TIG Welding with Direct Current 10 3 1 4 Synergetic Pulsed TIG welding 11 3 1 5 Long Pulsed TIG welding 11 3 1 6 Spot welding function 11 3 1 7 MicroTack function 11 3 1 8...

Страница 3: ...urrent is designed for demanding professional welding suitable for electrode TIG and pulsed TIG welding with both direct and alternating current The power source is controlled with IGBT transistors wi...

Страница 4: ...e sites is absolutely forbidden General electric safety Only connect the welding machine to an earthed electric network Note the recommended mains fuse size Do not take the welding machine inside a co...

Страница 5: ...ature range is 20 to 40 C The machine s operation efficiency decreases and it becomes more prone to damage if used in temperatures in excess of 40 C Place the machine so that it is not exposed to hot...

Страница 6: ...of it has not got damaged during transportation Also check that the delivery corresponds to your order and that you have received all necessary instructions for installing and operating the equipment...

Страница 7: ...gently pushing the upper part of the panel until it clips into place Finally push the fixing pin back into its place 2 6 Mains connection Only an authorised electrician is allowed to install mains ca...

Страница 8: ...as large as possible 3 Check that clamp is fastened firmly 2 8 Cooling unit to Mastercool 20 Cooling liquid is injurious Avoid also contact with skin or eyes In case of injury seek for medical advice...

Страница 9: ...ding The following installation instructions are valid for most gas flow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle valve Note...

Страница 10: ...nium with alternating current AC We recommend using WC20 electrodes grey for AC welding The table is only given as a guide The table and the panel scale are based on the use of WC20 grey 3 1 3 TIG Wel...

Страница 11: ...rrent MIX Especially joining materials of different thicknesses can best be made out by using mixed current Adjust values with SETUP function if needed 3 2 Operation functions 3 2 1 Power source Alway...

Страница 12: ...button for MMA and TIG adjustments e g balance adjustment 5 Selection of the torch switch function 2T 4T 6 HF contact TIG WATER FILL button 7 Remote control selection button setting the limits for the...

Страница 13: ...can change the current type by pressing the selection button again AC MIX DC DC Selecting DC requires holding down the button According to selected current mode you can adjust parametres by using QUI...

Страница 14: ...nt AC DC With mixed current frequency and balance of alternating current are determined by adjustments made for AC current Adjust by choosing sections 4 5 if needed The following QUICK SETUP parameter...

Страница 15: ...e time You can switch from Hot Start current to welding current with a short press of the torch switch You can disable the Hot Start function by adjusting the Hot Start current to zero per cent The cu...

Страница 16: ...tion for spot synergetic quick pulse and long pulse 7 Spot time 0 0 10 0 s 8 Pulse current 10 A power source max 9 Pulse ratio 10 70 of pulse time 10 Frequency 0 2 250 Hz DC TIG 0 2 20 Hz AC TIG 11 Ba...

Страница 17: ...ssing arrow button and when the led is lit you can choose the spot time needed by turning the pulse potentiometer TIG Micro tack welding function MicroTack You can select the Micro Tack function with...

Страница 18: ...rly by pressing first the PEDAL LO HI button on the panel display shows HI Welding is started with a light press on the pedal the arc ignites to the set minimum current Welding current goes to maximum...

Страница 19: ...m MMA TIG method selection with remote control C A12 ON TIG the start of remote control scale MMA the end of the scale OFF Remote control as a normal current regulator SearchArc On Off A13 ON SearchAr...

Страница 20: ...n when planning product maintenance Careful use and preventive maintenance help to avoid unnecessary production disturbances and breaks Check the condition of the welding and connection cables daily D...

Страница 21: ...fuses Power source overheat indicator light is lit Power source is overheated Check that there is enough free space behind the machine for cooling air circulation Check cooling unit for water circula...

Страница 22: ...e 35 mm 5 m 6184311 Torches TTC 160 4 m 627016004 TTC 160 8 m 627016008 TTC 160 16 m 627016016 TTC 220 4 m 627022004 TTC 220 8 m 627022008 TTC 220 16 m 627022016 Gas flow meter AR clock 6265136 Coolin...

Страница 23: ...ess Efficiency at nominal values 82 180 A 27 2 V 78 230 A 19 2 V Power factor at nominal values 0 99 Open circuit power TIG 6 W MMA 180 W External dimensions length 430 mm width 180 mm height 390 mm 6...

Страница 24: ...tee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tub...

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