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8 – Master(tig) 2500, 2503, 3500, 3503 MLS

/ 0311

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COPYRIGHT

 

KEMPPI

 

OY

Master(tig) 2500, 2503, 3500, 3503 MLS

/ 0311 – 9

© 

COPYRIGHT

 

KEMPPI

 

OY

(a)

(b)

3. OPERATION

Welding in places presenting an immediate fire or explosion hazard is forbidden!
Welding fumes may cause injury, take care of sufficient ventilation during welding!

3.1. WELDING PROCESSES

3.1.1 MMA welding

MMA welding, as well as carbon arc gouging, is possible with all Master MLS and Mastertig 

MLS power sources with all MLS panel versions when switched to MMA process.

3.1.2 TIG welding

Mastertig MLS power sources are designed especially for TIG welding. They are equipped with 

HF spark ignition and versatile panel functions depending on the panel used. The panels predo-

minantly for TIG welding are MTL, MTX, MTZ and MTM. Also the MEL and MEX panel on 

Master MLS power source can be used for TIG welding with contact ignition.

3.1.3 Synergetic Pulsed TIG welding (a)

MTX, MTZ and MTM panels include the synergetic pulsed TIG pro-

cess, in which you only need to adjust the welding current while other 

pulse parameters are programmed. Pulsing frequency is high, which 

guarantees concentrated arc and increased welding speed.

3.1.4 Long Pulsed TIG welding (b)

This method gives you the possibility to adjust all pulse parameters. 

Weld pool control is also easier. Long pulsed TIG welding is included 

in MTX, MTZ and MTM panels.

3.2. OPERATION FUNCTIONS

3.2.1. Power source

Always switch the machine on and off from main switch. Do not use the mains plug 

for switching! 
Never watch the arc without a proper face shield designed for arc welding! Protect 

yourself and the surroundings against welding arc and hot spatters!

3.2.2. Function panels

Before welding starts, welding settings suitable for the work piece are chosen with the function 

panel. See 3.1. Welding processes.
The Kemppi Multi Logic System, MLS

, allows you to select from different function panels 

according to your welding application. MEL and MEX panels are designed for MMA welding. 

MTL, MTX, MTZ and MTM panels are for TIG welding with basic functions, or with pulsed 

TIG, 4T-LOG, or MINILOG control of welding current, or with memory channels. See also 3.1. 

Welding processes.

Содержание Master MLS 2500

Страница 1: ...Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1910030E 0311...

Страница 2: ...ergetic Pulsed TIG welding 8 3 1 4 Long Pulsed TIG welding 8 3 2 Operation functions 8 3 2 1 Power source 8 3 2 2 Function panels MTL MTX MTZ MTM MEL MEX 8 3 2 2 1 Indicator lights 9 3 2 2 2 MMA weldi...

Страница 3: ...l materials The equipment consists of a power source function panel TIG welding torch ground cable and an optional cooling unit The cooling unit Mastercool 10 Mastercool 12 is used in water cooled TIG...

Страница 4: ...ck that the delivery corresponds to your order and that you have received all necessary instructions for installing and operating the equipment The packaging material is recyclable 2 2 LOCATING THE MA...

Страница 5: ...anel behind the securing clips on the machine Then gently push the upper part of the panel into place Make sure that the cables do not get damaged conti nue gently pushing the upper part of the panel...

Страница 6: ...8 COOLING UNIT MASTERCOOL 10 MASTERCOOL 12 Cooling liquid is injurious Avoid also contact with skin or eyes In case of injury seek for medical advice Cooling unit Mastercool 10 and Mastercool 12 toget...

Страница 7: ...inished welding The following installation instructions are valid for most gas flow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle...

Страница 8: ...welding current while other pulse parameters are programmed Pulsing frequency is high which guarantees concentrated arc and increased welding speed 3 1 4 Long Pulsed TIG welding b This method gives yo...

Страница 9: ...Power On 2 Thermal overload of power source 3 Wrong mains voltage over or under voltage 3 2 2 2 MMA welding panel MEL 1 Remote local control switch 2 Welding current potentiometer 3 Contact TIG weldi...

Страница 10: ...ion MMA contact TIG carbon arc gouging broken arc 3 Selection of electrode type 4 Potentiometer for regulation of welding current and other parameters 5 Displays of welding current and other parameter...

Страница 11: ...ent displays and regulation TIG welding 3 Selection of hot start MMA and gas test TIG welding 4 Selection of TIG welding 4T and 2T functions of torch switch 5 Selection of HF contact and water fill fu...

Страница 12: ...essed Release the torch switch The ignition spark ignites the arc and the current will rise to the welding level within the up slope time Press the torch switch down and the welding continues Release...

Страница 13: ...welding current 1 Welding torch switch 4T LOG function only MTX panel When torch switch is pressed current goes to search arc after the switch is released current goes to welding current within the up...

Страница 14: ...and pause current percentage remain constant When you adjust the pulse ratio pulse current or pause current the new average wel ding current value is shown on the display 3 2 2 6 TIG welding panel MT...

Страница 15: ...itch current goes to search arc A quick press on the switch and current goes to welding current within the upslope time After another short press it goes to Minilog operation and you can select from t...

Страница 16: ...tart welding 3 2 5 Remote control memory channels Memory channels are selected by pressing simultaneously both REMOTE and CH button With the remote control you can retrieve saved settings on memory ch...

Страница 17: ...o maximum when the pedal is pressed to the bottom The arc is broken when the pedal is released Adjust again if necessary 3 3 COOLING UNIT OPERATION MASTERCOOL 10 MASTERCOOL 12 The operation of cooling...

Страница 18: ...vacuum cleaner Do not use compressed air because there is the danger that the dirt is packed even more tightly in the gaps of the cooling profiles Do not use a pressure washer Only an authorised elect...

Страница 19: ...ere it is possible to separate the materials for recycling 4 2 ORDERING NUMBERS Master 2500 MLS 6104250 Master 2503 MLS 6102250 Welding cable 35mm 2 5 m 6184301 Earth cable 25mm 2 5 m 6184311 Electric...

Страница 20: ...Water cooled torches TTC 200W 4m 627020504 TTC 200W 8m 627020508 TTC 200W 16m 627020516 TTC 250W 4m 627025504 TTC 250W 8m 627025508 TTC 250W 16m 627025516 Panels MEL MMA 6106000 MEX MMA 6106010 MTL T...

Страница 21: ...3503 MLS Welding current range MMA 10 A 20 5V 350A 34 0V nominal values TIG 5A 10 0V 400A 26 0V Max welding voltage 45 0V 350A Electrode sizes to be welded 1 5 6 0 mm Welding current control stepless...

Страница 22: ...wer approx 10 W External dimensions length 500 mm width 180 mm height 390 mm 650 mm TIG power source cooling unit weight TIG 22 kg MMA 20 kg Cooling unit TIG welding Mastercool 10 Mastercool 12 Connec...

Страница 23: ...td Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk kemppi com KEMPPI FRANCE S A S A au capital de 5 000 000 F 65 Avenu...

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