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3.5 Carbon arc gouging

Refer to the table below for amperage settings for carbon arc gouging.

Electrode

Amperage (A)

6.35 mm (1/4”)

170–330 A

8 mm (5/16”)

230–450 A

maintenanCe

NOTE!

Watch out for mains voltage when handling electric cables!

Degree and circumstances of machine utilisation should be taken into consideration when

planning product maintenance. Careful use and preventive maintenance helps to avoid

unnecessary production disturbances and breaks. Check the condition of the welding and

connection cables daily. Do not use damaged cables.

4.1 regular maintenance

4.1.1 every six months

NOTE!

Disconnect the plug of the machine from the mains socket and wait for about 2 minutes

before removing the casing plate.

the following maintenance operations should be carried out at least every six months:

• Electric connections of the machine – clean any oxidised parts and tighten any loose

ones.

NOTE!

You must know the correct tension torques before you start repairing the connections.

• Clean the inner parts of the machine from dust and dirt e.g. with a soft brush and a

vacuum cleaner. Do not use compressed air because there is the danger that the dirt

is packed even more tightly in the gaps of the cooling profiles. Do not use a pressure

washer.

NOTE!

Only an authorised electrician may repair the machine.

NOTE!

The machine and control panel are at mains current potential. DO NOT remove either the

cover or control panel unless authorised to do so. Only authorised and trained personnel can carry

out maintenance and repair processes.

4.2 service contract

Kemppi service workshops make special service contracts with customers about regular

maintenance. All parts are cleaned, checked and if necessary, repaired. Also the operation of

welding machine is tested.

4.3 storage

The machine must be stored in a clean and dry room. Protect the machine from rain and direct

sunshine in places where temperature e25 °C.

Содержание HiArc S 400A

Страница 1: ...HiArc S 400R 400A EN ES FR PT RU Operating manual Manual de instrucciones Manuel d utilisation Manual de utilização Инструкции по эксплуатации ...

Страница 2: ......

Страница 3: ...Operating manual English ...

Страница 4: ...rc S 400R 7 3 2 3 Activation and setup parameter adjustment HiArc S 400R 7 3 2 4 Control panel and SETUP functions HiArc S 400A 8 3 2 5 Activation and setup parameter adjustment HiArc S 400A 9 3 3 MMA welding 10 3 3 1 Filler materials and equipment 10 3 3 2 Earth return cable and clamp 10 3 3 3 Manual metal arc welding MMA 10 3 3 4 Electrode welding parameter table 11 3 3 5 Arc force HiArc S 400A ...

Страница 5: ...to change without prior notice Important notes Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the NOTE notation Read these sections carefully and follow their instructions Disclaimer While every effort has been made to ensure that the information contained in this guide is accurate and complete no liability can be accepted for...

Страница 6: ...y selection button 5 Welding current adjustment knob 6 Negative pole connection socket earth return cable 7 Positive pole connection socket welding cable 8 Main switch ON OFF 9 Mains power cable HiArc S 400A 1 3 5 7 10 4 6 14 8 2 9 11 12 13 1 Power on pilot lamp 2 Overheating pilot lamp 3 Amperage voltage meter display 4 Amperage voltage meter display selection button 5 ArcForce 6 HotStart ...

Страница 7: ...onment This machine is suitable for both indoor and outdoor use Always make sure that the air flow in the machine is unrestricted The recommended operating temperature range is 20 50 C Please read also the Safety Instructions concerning the operating environment 2 2 Positioning of the machine Place the machine on a sturdy level surface that is dry and does not allow dust or other impurities to ent...

Страница 8: ...ble directly onto work piece 1 Clean contact surface of the clamp from paint and rust 2 Fasten the clamp properly so that contact surface is as large as possible 3 Check that the clamp is fastened firmly 3 Operation NOTE Weldinginplacespresentinganimmediatefireorexplosionhazardisforbidden Welding fumes may cause injury take care of sufficient ventilation during welding 3 1 Welding processes 3 1 1 ...

Страница 9: ...urrent value when not welding 3 2 3 Activation and setup parameter adjustment HiArc S 400R 1 Press A V selection button 3 for at least 3 seconds until the text Set appears on the screen 2 Choose the needed parameter with the welding current adjustment knob 4 3 To select the required parameter press the A V selection button 3 You can move from adjustment mode to selection mode with a new press of b...

Страница 10: ...4 Amperage voltage meter display selection button Short press to select either amperage or voltage values to the display Values can be adjusted during welding Long press 5 s activates setup function 5 Welding current adjustment knob Turn the knob to set the welding current value 6 Amperage voltage meter display Shows used current voltage values during welding and the set current value when not wel...

Страница 11: ...tion is On the machine cuts off the power and protects the electrode if sticking occurs during the welding On On OFF Cab Long cables Long cable mode for welding circuits of 50 m and longer max 80 m OFF On OFF Gen Generator Generator mode for generator use and fluctuating mains networks OFF On OFF rcL Remote Low Current limit Limits the remote adjustment range Allows more exact remote adjustment 30...

Страница 12: ...ata section later in this manual Follow the welding specifications given on the electrode package 1 Check that the welding cable and earth return cable connections are hand tight If a cable connection is loose it will result in a decrease of welding performance overheating of the connection and it may affect your product warranty cover 2 Select and mount the correct electrode type firmly in holder...

Страница 13: ...ing by moving the welding electrode slightly back to the completed weld and then lifting the electrode straight away from the work piece Your completed weld bead should be straight and of even width and bead height consistent in its appearance Travel too slowly during welding and the weld pool will get too big and may burn through the weld piece too fast and the resulting weld will be too small an...

Страница 14: ...ted by holding the tip of the tungsten electrode at a suitable distance from the work piece Suitable arc length is usually about half the diameter of the electrode core wire Move the torch forwards from the starting point If necessary adjust current value The filler material tungsten electrode and the welding current level are decided according to the base material type and thickness joint form an...

Страница 15: ...n any oxidised parts and tighten any loose ones NOTE You must know the correct tension torques before you start repairing the connections Clean the inner parts of the machine from dust and dirt e g with a soft brush and a vacuum cleaner Do not use compressed air because there is the danger that the dirt is packed even more tightly in the gaps of the cooling profiles Do not use a pressure washer NO...

Страница 16: ...connected Check the mains fuses replace blown fuses Check the mains cable and plug replace defect parts The machine is not welding properly Welding creates spatter The weld joint is porous or power supply is insufficient Check the welding parameter settings and adjust if needed See welding parameter table on page 9 Check that the earth return clamp is properly fastened and that earth return cable ...

Страница 17: ...ne shuts down model R Ensure free air flow Let the machine cool down Check the environment temperature Error 9 E9 Mains network phase alarm Check the mains network connection and fuses If connected to generator check setup jumper Gen Error 10 E10 Error 11 E11 VRD error Error 12 E12 Power source is locked Too long short circuit Machine stops welding model A Machine shuts down model R Avoid long sho...

Страница 18: ...A 36V MMA 100 ED 310 A 32 4V 310 A 32 4V TIG 60 ED 400 A 26V TIG 100 ED 310 A 22 4V Welding voltage max 400 A 48V 400 A 48V Electrodes ø 1 6 7 0 mm 1 6 7 0 mm Welding current control stepless stepless Power factor at 100 0 90 0 90 Operating temperature range 20 50 C 20 50 C Efficiency at 100 0 89 0 89 Degree of protection IP23S IP23S EMC class A A External dimensions L xW x H 570 x 270 x 340 mm 57...

Страница 19: ......

Страница 20: ...7792 0 Telefax 49 6 403 779 79 74 sales de kemppi com KEMPPI SPÓŁKA Z O O Ul Borzymowska 32 03 565WARSZAWA POLAND Tel 48 22 7816162 Telefax 48 22 7816505 info pl kemppi com KEMPPI AUSTRALIA PTY LTD 13 Cullen Place P O Box 5256 Greystanes NSW 2145 SMITHFIELD NSW 2164 AUSTRALIA Tel 61 2 9605 9500 Telefax 61 2 9605 5999 info au kemppi com OOO KEMPPI Polkovaya str 1 Building 6 127018 MOSCOW RUSSIA Tel...

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