1920860
1826
A7 MIG Welder
A3 MIG Welder
EN
OPERA
TING M
ANU
AL
Страница 1: ...1920860 1826 A7 MIG Welder A3 MIG Welder EN OPERATING MANUAL...
Страница 2: ...3 Standard MIG features 14 4 4 Optional MIG features 15 4 5 Memory channels 16 4 6 Synergic 1 MIG WiseThin and WiseRoot welding 17 4 7 Welding and system setup 20 4 8 Touch sensor seam search 23 4 9 C...
Страница 3: ...Kemppi web site at www kemppi com The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that require attention in order to minimiz...
Страница 4: ...luded in the system are suitable for both indoor and outdoor use Always make sure that the air flow to the machine is unrestricted The recommended operating temperature range is 20 40 C Positioning th...
Страница 5: ...nt and rear 1 Control panel 2 Main switch 3 Main power indicator light ON OFF 4 Overheating indicator 5 System configuration DIP switches 6 Control cable connection 7 Welding cable connection negative...
Страница 6: ...e buttons and knobs are used for adjusting functions The displays and indicators reflect the operating modes of the machine 1 7 6 5 8 4 3 9 2 Figure 3 4 Control panel layout 1 Miscellaneous functions...
Страница 7: ...es in the power source Panel P1 DeviceNet configuration 1 2 Baud rate 125 500 kbps 3 8 Mac ID 0 63 Panel P2 System configuration 1 2 Touch sensor voltage 50 200 V 3 Safety stop OFF ON 4 Collision sens...
Страница 8: ...button 3 Euro connector 4 Wire feeder control cable connector 5 Wire liner connector 6 Welding cable connector 7 Gas inlet A3 Wire Feeder 25 Power connector 1 2 3 4 5 6 7 Figure 4 10 Wire feeder with...
Страница 9: ...he wire end and cut off any deformed section before pulling it out from the wire feeder Straighten about 20 cm of the new filler wire and ensure the tip has no sharp edges File if necessary as a sharp...
Страница 10: ...shaft fits in the cut on the feed roll DuraTorque 400 4 wheel wire feed mechanism accessories Wire guide tubes mm outlet tube middle tube inlet tube Ss Al Fe Mc Fc plastic 0 6 SP007437 SP007429 SP0072...
Страница 11: ...rated duty cycle The cooling fan continues to cool the machine down When the light goes off the machine is ready to weld again Cooling fans The A3 Power Source incorporates two simultaneously operati...
Страница 12: ...lso used for specifying the oper ating parameters A parameter for adjustment is selected with the left hand knob while the value of the parameter is selected with the right hand knob Adjusting MIG dyn...
Страница 13: ...weld data feature To use the feature press but tons 3 and 4 simultaneously Selecting the welding process The welding process selection button 7 allows you to se lect the welding process you want to u...
Страница 14: ...he synergic 1 MIG welding Hot start Hot The purpose of hot start is to reduce start faults for ex ample when welding aluminium or other materials with particularly good thermal conductivity In this sc...
Страница 15: ...eft hand side reads 1 1 enter the first value of the activation code using the right hand side control knob The value you have entered is shown in the right hand side display 5 Select the entry of the...
Страница 16: ...mory channel you want using the CH button 10 3 Specify the welding settings you want and store the selections by pressing SAVE button 11 4 Press the MEMORY button 9 twice The ON indicator light will t...
Страница 17: ...activate program selection and the control panel displays start flashing 4 Select the material group with the left hand side control knob and the welding program for the material group with the right...
Страница 18: ...Ar 2 CO 231 0 8 SS 309 Ar 30 He 1 O 232 0 9 SS 309 Ar 30 He 1 O 233 1 0 SS 309 Ar 30 He 1 O 234 1 2 SS 309 Ar 30 He 1 O 242 0 9 FC 316 Ar 18 25 CO 244 1 2 FC 316 Ar 18 25 CO 252 0 9 FC 316 CO 254 1 2...
Страница 19: ...0 9 SS 316 Ar 2 CO 723 1 0 SS 316 Ar 2 CO 724 1 2 SS 316 Ar 2 CO WiseThin SPE group Program number Wire mm Material Shielding gas 743 1 0 CuSi 3 Ar 753 1 0 CuAl 8 Ar WiseRoot Fe group Program number W...
Страница 20: ...seconds Crater fill start level CrS Crater fill end level 250 90 The welding power at the beginning of the crater fill stage as a percentage of the welding power pre set value Crater fill end level Cr...
Страница 21: ...the beginning of the crater fill stage as a percentage of the welding power pre set value Crater fill end level CrL 10 Crater fill start level 30 The welding power at the end of the crater fill stage...
Страница 22: ...in the beginning of the WiseRoot WiseThin welding WiseFusion parameters Parameter Display Value range Factory setting Description WiseFusion on fus off Off on On na N A Off Switch WiseFusion on off on...
Страница 23: ...le The target for the positive pole can be changed by a user A relay in the touch sensor device enables the configuration by a DIP switch The touch sensor system consists of hardware and soft ware The...
Страница 24: ...drops down under the 113 V level when loaded by a 5 6 k resistor which is the nominal DC resistance of the human body In some cases voltage levels above 113 V can still cause minor harm such as pain...
Страница 25: ...ed to the ro bot by the welding system In addition a collision causes always the Error 146 Collision detected in the welding system When the error occurs the power source stops welding immediately Fie...
Страница 26: ...heck shielding gas supply Check and set gas flow rate Check gas type for application Check gun electrode polarity Check correct welding program selected Check correct channel number selected on wire f...
Страница 27: ...failure or shutdown Welding is interrupted when a lost connection is detected Check the fieldbus cable If the robot has been shut down turn the robot on Switch off and restart the power source 133 SAF...
Страница 28: ...he machine pro vides protection for auxiliary devices Use the same type and rating of fuse as marked beside the fuse adapter Damage caused by incorrect fuse selec tion is not covered by the guarantee...
Страница 29: ...mains socket and wait about 2 minutes capacitor charge before removing the cover plate Check at least every half year the electric connectors of the machine clean any oxidized parts and tighten loose...
Страница 30: ...a regional collection center as per the instructions of local authorities or a Kemppi repre sentative By applying this European Directive you will improve the environment and human health 9 ORDERING...
Страница 31: ...iary device supply Supply voltage 50 V DC Fuse 6 3 A delayed Environmental characteristics dimensions and classification Operating temperature range 20 C 40 C Storage temperature range 40 C 60 C Exter...
Страница 32: ...kl ringer Konformit tserkl rungen Declaraciones de conformidad Vaatimustenmukaisuusvakuutuksia D clarations de conformit Dichiarazioni di conformit Verklaringen van overeenstemming Samsvarserkl ringer...
