96-005.doc
Page 1 of 16
Revised: 11-NOV-99
47650 CLIPPER DR. PLYMOUTH TWP., MICHIGAN 48170 (734) 414-6500
INSTRUCTIONAL MANUAL
3 / 4 / 8 CH. BRAKE PEDAL
TRAVEL TESTER (METRIC)
MODEL KEI-095A
Страница 1: ...96 005 doc Page 1 of 16 Revised 11 NOV 99 47650 CLIPPER DR PLYMOUTH TWP MICHIGAN 48170 734 414 6500 INSTRUCTIONAL MANUAL 3 4 8 CH BRAKE PEDAL TRAVEL TESTER METRIC MODEL KEI 095A ...
Страница 2: ... Pedal Length 7 Change Data Sample Rate 7 Enter Data Trigger Parameter 7 Enter RUN Display Options 8 Enter HUD Heads up Display Setup 8 Enter a new time and date 10 Display Pedal and Floor transducer angles 10 TRANSDUCER CALIBRATION 10 To calibrate the Angle Transducers 11 To calibrate the Pedal Force Transducer 13 To calibrate the Brake Pressure Transducer 13 To calibrate the AUX Pressure Transdu...
Страница 3: ...be run and each test is identified by its start and stop time date INSTALLATION 1 Open the KEI 095 Brake tester box and remove the two pedal transducers and power cable 2 Place the Floor transducer on a stable area of the car with the front line marking facing toward the front of the car Align the transducer so that the axis of the transducer is exactly parallel to the centerline of the car See fi...
Страница 4: ... keyed so no damage can occur from incorrect cable connection 8 Start the car and plug the power cable into the car cigarette lighter 9 Turn the Brake Tester on The start up screen will be displayed Press any key to enter the Main menu MAIN MENU 10 Press the 2 key to enter the system setup menu and press the 4 key again to display the pedal angles 11 Adjust the pedal and floor transducers so that ...
Страница 5: ...sting Press any key to start the test 4 The test screen will now be displayed The current value is displayed in the first data column and the greatest positive or negative peak value is displayed in the second data column The Units are Travel Centimeters Force Newtons Decel 100 1g Pressure Bars 5 With the engine on the shifter in park and your foot off the brake pedal press the 0 key to Zero all v...
Страница 6: ...rth line of the test screen will change to RUN indicating that the Brake Pedal tester is in data acquisition mode To stop data collection at any time press the 1 key again The start and stop time of each test pressing the 1 key is recorded and stored in memory to identify tests 8 Press the key at any time to abort the data collection and return to the test menu If data collection is in progress wh...
Страница 7: ...re to enter any leading zeros and the hundreds place decimal point will be entered automatically When the forth number is entered the display will go back to the Test Menu The new pedal length is stored in memory and will remain until it is changed again Change Data Sample Rate 1 Press the 2 key to enter the System Setup Menu 2 Press the 1 key to enter the Test Parameters Menu 3 Press the 2 key to...
Страница 8: ...splay Options Menu This menu allows the user decide how many channels are displayed in the RUN menu On a 4 channel KEI 095 3 or 4 channels are selectable An 8 channel allows the user to select 3 4 or 8 channels This menu also allows the user to decide if the first channel displays angle or travel Default is set for travel Enter HUD Heads up Display Setup 1 Turn on the brake tester Press any key to...
Страница 9: ... 0 key to Disable the LCD display 9 Press the 1 key to Enable the HUD display The following display is a 4 Channel unit The following display is an 8 Channel unit 10 Press the 0 8 key to select the channel that will be displayed on the HUD 11 Enter the Upper target and lower values to be displayed on the bargraph HUD OPTIONS Numeric Disp OFF 0 OFF 1 ON Press to Abort 0 Pedal Travel 1 Deceleration ...
Страница 10: ...e keypad Enter a 2 number hours 2 number minutes and 2 number seconds The display will return to display the new time 6 Press the 0 key to change the date if required 7 Enter the new date on the keypad Enter a 2 number months 2 number days and the last 2 digits of the year The display will return to display the new date 8 Press the key to return to the System Setup and main menus Display Pedal and...
Страница 11: ... key to set the pedal length Enter 17 78 cm as the pedal length This is required to calibrate the transducers using Calibration stand KE095CS Press to return to the Main menu 5 Press the 1 key to enter the Calibration mode 6 To prevent unwanted access to the calibration modes a numeric code must be entered Enter 1 2 3 4 on the keypad The calibration menu will be displayed 7 Press the 1 key to cali...
Страница 12: ...ngle is correct to continue 15 The display will instruct the operator to set the angle transducers to zero angle The recommended angle is 0 degrees however any angle from the previous angle to the next angle can be used Set the transducers to the zero angle and enter the 5 digits of the angle 00 000 on the keyboard or select if the displayed angle is correct to continue 16 The display will instruc...
Страница 13: ...nted access to the calibration modes a numeric code must be entered Enter 1 2 3 4 on the keypad The calibration menu will be displayed 5 Press the 2 key to calibrate the pedal force transducer 6 The display will show the current raw transducer output For the pedal force transducer just place on a level surface Press the 0 key 7 Place a known weight from 22 2 to 440 4 N on the transducer and enter ...
Страница 14: ... is complete Press the key to exit the calibration mode To calibrate the AUX Pressure Transducers 1 Connect the KEI 095 brake tester to a 12 6 to 15 volt 500 ma power supply Connect all transducers to their brake tester ports 2 Connect the pressure transducer to AUX CH1 4 3 Turn on the brake tester Press any key to display the main menu 4 Press the 1 key to enter the Calibration mode 5 To prevent ...
Страница 15: ...KEMLOAD32 program Verify COM baud rate is set for 19200 n 8 1 and program is set for ASCII text mode 3 From the KEI 095 main menu press the 3 key The Download Data Menu will be displayed 4 Press the 5 key to begin the data download If the Download Error message is displayed check the cable 5 The data will display on the computer screen as it is being received by the computer When the download is c...
Страница 16: ...the testing is complete SETUP 1 Install KEMLOAD32 download software 2 Disable the HUD display on the KEI 095 3 To download the data collected in memory from the KEI 095 follow the procedure outlined in the DOWNLOAD section of this manual 4 The Real Time Download RTDL does not effect collection of data in the memory of the KEI 095 Brake pedal tester Data to be collected in memory can be started and...
