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MAINTENANCE INSTRUCTIONS
WARNING: Extreme High Fuel Rail Pressure. The SIDI Fuel Injectors and fuel rail
have extreme high fuel pressures. Do not attempt to remove or service these parts.
This
poses a potentially hazardous situation that if not avoided, could result in severe
personal injury or death, damage to engine and or property.
CAUTION
: Neglecting proper maintenance can cause premature component
failures.
Initial Start-Up Maintenance
The initial start-up checks must be made before entering the engine into service.
Please refer to the Maintenance Schedule on page
24 and perform the initial start-up
operations in the sequence shown in column 1.
Routine Maintenance
Routine maintenance provides the best solution for making sure that the engine is ready when
you are. The following are some routine service points:
• Keep the fuel tank filled. A full tank of fuel reduces the possibility of condensation forming in
the fuel tank and moisture entering the fuel system.
• Make frequent checks for engine oil, fuel and coolant leaks
• Repair any oil, fuel or coolant leaks
• Check battery condition and cables frequently clean as necessary
• Keep the engine air filter and/or spark arrestor clean
• Monitor engine coolant temperature
• Monitor engine oil pressure and fuel pressure.
• Check voltmeter and charging system
• Lubricate Drive Shaft universal joints as described in the scheduled preventive maintenance
section (some applications)
Knowing normal gauge values will help you determine any abnormal operating
conditions.
Maintenance Schedule
Refer to the Maintenance Schedule on page 24 to ensure that all of the maintenance items
listed are checked and replaced at the recommended hours.
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