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11

Installation 

CLE Series Tankless Heater

Keltech • 

215-1822 Rev. A; ECN 140011 

10/2/2015

Output heating capacity is reduced if these heaters are installed on 415V, 400V or 380V 3-ph . 
Contact the factory to supply this information .
Satisfactory performance of the heater is dependent upon a specific flow rate vs temperature rise capability . If the 
desired temperature is not achieved, please verify the following:

1 .  Circuit breaker is on and rated for the maximum power draw .
2 .  Heater is drawing the proper current for the supply voltage on all 3 phases .
3 .  All 3 phase indicator lights are lit (not flashing) indicating maximum power draw and maximum 

amperage is being drawn .  

4 .  Flow rate and temperature rise in the water heating process are compatible with the heater specifications .  
5 .  Verify there is no additional supply of cold water entering the line downstream of the heater .  

Product Options 

AL3 & AL3-SL Alarms:

 The AL3 option provides dry contacts that open to signal flow >1 .5 gpm has activated the 

heater . The AL3-SL option provides these dry contacts and additionally activates a local audible and visual alarm on 
the heater .

GF (Ground Fault):

 Detects electrical leakage from external sources to protect equipment, electronics, and the heat 

exchanger from being damaged in the event of a power fault . After turning on water, then power, test ground fault:

1 .  Press GF Test button .  
2 .  Watch for ground fault light to illuminate and Bank Ready light(s) to shut off . The Ground Fault system is active 

and in working order .  

3 .  Press the GF Reset button, hold for 2 seconds and release to reset ground fault .

NOTE: If a trip occurs under normal operation DO NOT RESET Ground Fault without evaluation and service. 
NOTE: Normal state is Ground Fault light OFF, Bank Ready lights ON.

ENHT Freeze Protection (ENHT)

: ENHT offers protection to -20°F (-28°C) . This level of protection utilizes the normal 

heater supply voltage . No additional dedicated circuit to the unit is required during field installation . Freeze protection 
(ENHT option) includes an internally insulated NEMA 4/4X enclosure and thermostatically controlled forced air heater to 
maintain internal temperatures above freezing . The ENHT option also includes a connection point for DCS monitoring . 
In the event of a power interruption or ENHT system failure when internal enclosure temperatures reach 40°F (4 .4°C) 
or lower, the unit will notify a facilities control/monitoring system that the unit is unable to maintain freeze protection . 
Regardless of state of power to the unit, this warning notifies maintenance personnel and provides an opportunity to 
correct the condition before any damage occurs to the unit .

NOTICE!  With this option, three phase power must be continuously applied to the heater for the internal 

freeze protection heater to operate properly and provide protection. If three phase power cannot 
be continuously applied, the heat exchanger must be completely drained of water and electrically 
locked out or damage from freezing may occur. Use Start Up procedure to restart this equipment. 
This option does not require a separate electrical circuit.

NOTICE!  Failure to install these options properly, to maintain power at all times or to connect the contacts 

provided on ENHT heaters correctly to the BMS may result in damage to the heater and void 
the warranty. Please utilize the temperature sensor contacts (N.O.) that can provide a signal to 
a remote device when temperature inside the cabinet drops below 40°F (4°C) and be aware of 
freezing conditions in your area (Reference Schematic). The contacts will open and notify you that 
the operations of the system should be verified.

EXP2 (Explosion Proof Purge System):

 Keltech's EXP2 option makes heaters compliant for classified areas; 

Class I Division 2, Groups A, B, C, D, Temp Code: T5 . The Purge System requires a supply of clean instrument air or 
inert gas (provided by installer) . This supply maintains a positive internal pressure and prevents the enclosure from 
filling with flammable gases, dusts or vapors from the ambient environment . The externally mounted purge system is 
rated to -4°F (-20°C) . Complete installation provided in this manual .

FDS Fused Disconnect:

 Internal fused disconnect interlocks with enclosure door when energized, prohibiting access 

to a live cabinet . Select the FDS option for an additional level of safety and convenience at the heater location .

N4X (NEMA 4X Enclosure):

 Corrosion resistant enclosure made of stainless steel and idea for harsh environments .

ENHT is rated to -20° (-28°C) and EXP2 is rated to -4°F (-20°C). When both ENHT and EXP2 are selected, 
the unit is rated to -4°F (-20°C).

Содержание CLE18

Страница 1: ...s CLE18 CLE25 Voltage options 600V 3 phase 480V 3 phase 415V 3 phase 400V 3 phase 380V 3 phase Table of Contents Pre Installation Information 2 3 Storage Instructions 3 Mounting Heater 4 Plumbing Installation 5 Electric Installation 6 Start Up Check List 7 Start Up 8 Digital Controller Operation 9 Operational Tests 10 11 Product Options 11 Maintenance 12 Troubleshooting 12 13 Special Installation ...

Страница 2: ...in serious burns or death Disconnect power supply before performing any work in the enclosure Failure to ground this system may result in death or serious injury Make sure that all water supply lines have been flushed and then completely turned off before beginning installation Debris in supply lines can cause valves to malfunction CAUTION Hot pipes Do not touch May cause minor burns NOTICE These ...

Страница 3: ... by ETL to UL499 UL50E CSA22 2 No 88 and NFPA 496 Heaters are compliant to NEC NFPA 70 and Canadian Electrical Code C22 1 WARNING For safe operation of the heater observe all the warning labels as indicated Storage Instructions NOTICE Keep Keltech Electric Tankless Water Heaters stored in original packaging until installation Recommended storage criteria Store Keltech Electric Tankless Water Heate...

Страница 4: ...he side of the crate to help with alignment Secure heater by bolting each leg to the floor using 3 8 anchor bolts C Install the pressure and temperature relief valve on hot water outlet immediately following the union NOTICE Valve must empty into a drain For best results install heater as close as possible to the point of use Installation should be performed by a qualified plumber or electrician L...

Страница 5: ... If end use fixture is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the highest point in the system or at any drop to eliminate trapped air Components Needed 2 Union 3 4 Shutoff Valve Pressure and Temperature Relief Valve 150 psi Y Strainer 100 mesh or Inline Filter 150 microns 2 Gate or Ball Type Valves Drain pipe Water hammer arrestor recommende...

Страница 6: ...ded machine tool wire from an approved isolating 3 pole switch or circuit breaker NOTICE Make sure the electrical cable is the correct size to carry 100 of the full load current See table for proper wire sizes WARNING All Keltech heaters must be fused in accordance with National Electric Code NEC for the full load amperage listed on the nameplate rating for each heater ELECTRICAL SPECIFICATIONS FO...

Страница 7: ... valve and drain Shutoff valve is installed after pressure and temperature relief valve on outlet if required by local or national plumbing codes If the tepid water process is not at the highest point in the plumbing loop then an automatic air vent valve must be added at the highest point in the system plumbing loop to eliminate trapped air Electrical Verify supply voltage matches the indicated vo...

Страница 8: ...eed air properly will damage elements and cause heater malfunction Be sure that plumbing and electrical are complete per Start Up Check List NOTICE If your heater is mounted in an area where freezing temperatures are possible an ENHT Freeze Protection Option should be specified Heaters must be powered at all times to be Freeze Protected If continuous power is not possible do not allow the heater t...

Страница 9: ...n CLE models Infinity Key Back to Home page Advance Key Advances through parameter prompts Auto Man Off C r71 Turns Control Loop On Manual Off disabled on CLE models XX X h Pr1 Heater Power disabled on CLE models no AUt1 Autotune Contact Factory disabled on CLE models C or F C_F1 Change Temperature Units from F to C Output Indicators 1 5 Output 1 2 3 4 or 5 are active and operating if these LEDs a...

Страница 10: ...r display on controller goes from off to setpoint temperature Located on the panel is a 18kW or 25kW green ready light When illuminated the safety circuit is engaged and ready for use Heater will not energize heating elements if the inlet water temperature is equal to or greater than the temperature set on the digital controller If the water flow exceeds maximum heating capacity of the heater the ...

Страница 11: ...onnection point for DCS monitoring In the event of a power interruption or ENHT system failure when internal enclosure temperatures reach 40 F 4 4 C or lower the unit will notify a facilities control monitoring system that the unit is unable to maintain freeze protection Regardless of state of power to the unit this warning notifies maintenance personnel and provides an opportunity to correct the ...

Страница 12: ...peratures above 100 F 38 C causing the manual reset safeties to trip Reset bimetal manual safeties and lower heat trace temperature to below 100 F All heaters require filtration of 150 microns or smaller to ensure proper operation Y strainers or additional filtration should be verified and cleaned at least every 6 months or more often in areas where hard water sediment is present in the water To c...

Страница 13: ...cal Specifications Table in Step 3 for proper requirements 2 Unit is receiving voltage from all 3 phases of the power source A load voltage reading is also helpful 3 Verify the functionality of the flow switch 4 At the wires from the flow switch read Open without flow and Closed with flow 5 Water flow through the heater is adequate to activate the flow switch at 0 75 gpm standard IMPORTANT Turn po...

Страница 14: ...et fitting here EXP2 Installation Notes 1 Any tubing conduit or fittings connected to the Pressurized Enclosure PE must conform to local codes for flammability ratings 2 All egress into PE must be plugged and properly sealed to minimize leakage of purge air Use hazardous location sealing fittings suitable for Class I locations within 18 of enclosure 3 The EXP2 purge system option is a continuous f...

Страница 15: ...osure and the protective gas supply The alarm actuator shall be mechanical pneumatic or electrical Electrical alarms and electrical alarm actuators shall be approved for the location in which they are installed No valves shall be permitted between the alarm actuator and the enclosure Intrinsically Safe IS Installation 1 Electrical equipment connected to associated apparatus should not use or gener...

Страница 16: ...NFPA496 requirements No valves may be fitted between the Expo Technologies system and the alarm switch WARNING Never turn on the power without purging first unless you have proved the interior of the PE is gas free and checked that the Pressurized indicator is green Commissioning Test Commissioning Continuous Flow Keltech Options EXP2 System 1 Open the air or gas supply shutoff valve 2 Adjust the ...

Страница 17: ...larms function correctly Check the Relief Valve and any other Spark Arrestors Remove any debris or corrosion or replace the Spark Arrestor Check the condition of the air supply filter element Clean or replace it as necessary Periodic Maintenance Every 18 24 months At least every two years the following additional checks are recommended Apparatus Heater Purge Systems Alarms etc is suitable for the ...

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