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Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User’s Manual

V1.21

Kelly Puma mini series KLS-N

Modest size & all around Sinusoidal Brushless PM Motor Controllers

User’s Manual

Devices Supported:

MiniKLS2412ND

MiniKLS4812ND

MiniKLS7210NV

MiniKLS7235M

MiniKLS2412NV MiniKLS4812NV MiniKLS7210ND

MiniKLS7235ND

MiniKLS2420ND MiniKLS4820ND MiniKLS7215NV

MiniKLS8420NV

MiniKLS2420NV MiniKLS4820NV MiniKLS7215ND

MiniKLS8420ND

MiniKLS2430M  MiniKLS4830M  MiniKLS7220ND  MiniKLS8430M
MiniKLS2430ND  MiniKLS4830ND  MiniKLS7220NV  MiniKLS8430ND
MiniKLS2435M  MiniKLS4835M  MiniKLS7225M

MiniKLS8435M

MiniKLS2435ND MiniKLS4835ND MiniKLS7225ND

MiniKLS8435ND

MiniKLS7230M

MiniKLS9620M

MiniKLS7230ND

MiniKLS9620ND

Rev. 1.21

Nov. 2023

Содержание Puma MiniKLS7235M

Страница 1: ...7235M MiniKLS2412NV MiniKLS4812NV MiniKLS7210ND MiniKLS7235ND MiniKLS2420ND MiniKLS4820ND MiniKLS7215NV MiniKLS8420NV MiniKLS2420NV MiniKLS4820NV MiniKLS7215ND MiniKLS8420ND MiniKLS2430M MiniKLS4830M...

Страница 2: ...Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 12 3 3 Installation Check List 18 Chapter 4 Programmable Paramet...

Страница 3: ...It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows...

Страница 4: ...12 volt output to supply various kinds of hall sensors 10 5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost swi...

Страница 5: ...oof connectors for small signal 15 Thermal protection current cut back warning and shutdown on high temperature 16 Controller can do auto_Identification angle for different degrees of hall sensors 17...

Страница 6: ...nal Full Power Operating Temperature Range 0 to 70 MOSFET temperature Operating Temperature Range 40 to 100 MOSFET temperature Max Battery Current Configurable 2 4 Name Regulation The name regulation...

Страница 7: ...A Mini KLS4830ND 36 48V 27 60V 300A Up to 150A Mini KLS4835M 36 48V 27 60V 350A 150A Mini KLS4835ND 36 48V 27 60V 350A Up to 175A Mini KLS7210NV 48 72V 36 86V 100A 65A Mini KLS7210ND 48 72V 36 86V 100...

Страница 8: ...y shielded with a cover to protect it from water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon gr...

Страница 9: ...es KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 8 Figure 1 KLS2412ND KLS2420ND KLS4812ND KLS4820ND KLS7210ND KLS7215ND KLS7220ND KLS8420ND Mini mounting holes dimensions dimensio...

Страница 10: ...Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 9 Figure 12 KLS2412NV KLS2420NV KLS4812NV KLS4820NV KLS7210NV KLS7215NV KLS7220NV KLS8420NV Mini mounting holes dimens...

Страница 11: ...Brushless PM Motor Controller User s Manual V1 21 10 dimensions in millimeters Figure 3 KLS2430M KLS2435M KLS4830M KLS4835M KLS7225M KLS7230M KLS7235M KLS8430M KLS8435M KLS9620M Mini mounting holes d...

Страница 12: ...nusoidal Brushless PM Motor Controller User s Manual V1 21 11 Figure 4 KLS2430ND KLS2435ND KLS4830ND KLS4835ND KLS7225ND KLS7230ND KLS7235ND KLS8430ND KLS8435ND KLS9620ND Mini mounting holes dimension...

Страница 13: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 12 3 2 Connections 3 2 1 Pin definition of KLS N Controller Figure 10 waterproof connector...

Страница 14: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 13 Figure11 Compact connectors...

Страница 15: ...y can be used for LED or switch signals with a total current not exceeding 20mA 3 Boost and brake analog regen use the same port on pin2 4 CAN bus is not included in KLS N controller by default When b...

Страница 16: ...ion 21 RTN Signal return Black 1 Temp Motor temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dar...

Страница 17: ...ual V1 21 16 3 2 2 Standard Wiring of KLS N Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V in...

Страница 18: ...ake switch 12V 12V is provided by KLS N controller on pin11 Figure 14 Wiring diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communic...

Страница 19: ...irectly in front of or behind the vehicle during the checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on Th...

Страница 20: ...before Identification operation That is to say it is not enough to connect only power supply PWR pin7 to batteries for Identification Angle operation Please download the instruction how to use Identif...

Страница 21: ...e Monitor screen that is to say the auto_Identification is finished You can see 85 in the Identification Angle item again And the controller will blink error code This is normal Please reset the power...

Страница 22: ...K can be used 2 Hall active throttle or pedal Range 1 2 12 Brake sensor Dead Low Brake sensor Dead Zone Low Range 5 40 Functional description Set throttle effective starting point Suggestion Set accor...

Страница 23: ...ective output the controller will report fault and not operate Suggestion Set according to the practical situation factory default is Enable 20 Brake H Pedal Releasing Brake High Pedal Disable Value r...

Страница 24: ...nal description If enabled the Forward switch will be activated Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable 20 B Foot Switch Value range Enable...

Страница 25: ...ttle and turn the throttle again or turn on the brake switch will make the Cruise control quit Suggestion factory default is Disable 27 Anti Slip If enabled the controller will try to prevent the vehi...

Страница 26: ...alue 110 C The controller will resume work when the motor temp is at 110 degrees inside Range 60 170 6 Line Hall Zero It is only useful when the speed sensor is at 4 Useless for KLS N or KLS M model 4...

Страница 27: ...imit in Torque Mode Range 50 4000 Factory set is 1000 These three parameters are used for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower val...

Страница 28: ...monitor screen of user program it is normal This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We m...

Страница 29: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 21 28 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Страница 30: ...SB to RS232 cable and SM 4A DB9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone...

Страница 31: ...g Because the 85 means this controller finished the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fi...

Страница 32: ...r codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not wri...

Страница 33: ...re the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host compute...

Страница 34: ...n for motor and hall sensors in the user program Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please s...

Страница 35: ...lt condition like a temporary over current momentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a re...

Страница 36: ...M Motor Controller User s Manual V1 21 35 Contact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail...

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