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5

 

included in KLS-N controller by default.CAN bus is only an optional function for KLS-N. 

(22) Bidirectional anti-slip function(Optional) , Prevent the stationary vehicle moving in the 

opposite direction. After the function enabled, when the controller detects that the motor 

turns from standstill to the opposite direction, it will drive the motor to provide some braking 

force, making the vehicle stops or slows down. The braking force can be set as required. 

Mainly used on ride-on floor sweepers and floor scrubbers. 

(23) Bluetooth function. Required a small Bluetooth converter which needs to be purchased in 

addition from our website. This small converter is only useful for KLS controller. 

Caution!

 The regen is not a safe function. A mechanical brake.is still required. 

2.2 Features 

1)  Intelligence with powerful microprocessor.     

2)  Synchronous rectification, ultra low drop, fast SVPWM  and FOC  to achieve very high 

efficiency.   

3)  Electronic reversing. 

4)  Voltage monitoring on 3 motor phases, bus, and power supply. 

5)  Voltage monitoring on voltage source 12V and 5V. 

6)  Current sense on all 3 motor phases. 

7)  Current control loop. 

8)  Hardware over current protection. 

9)  Hardware over voltage protection. 

10)   Configurable limit for motor current and battery current. 

11)   Low EMC. 

12)   Battery protection: current cutback, warning and shutdown at configurable high and low 

    battery voltage. 

13)   Aluminum based PCB board with heat sink plate on the bottom of controller. 

14)   Waterproof connectors for small signal. 

15)   Thermal protection: current cut back, warning and shutdown on high temperature.   

16)   Controller can do auto_Identification angle for different degrees of hall sensors. 

17)   Configurable high pedal protection: the controller will not work if high throttle is detected at 

  power on. 

18)   Current multiplication: Take less current from battery, output more current to motor. 

19)   Easy installation: 3-wire potentiometer will work. 

20)   Standard PC/Laptop computer to do programming. There is one more choice for customers     

    to program KLS controller. Standard Tablet with Android OS to do programming. Need a     

    Z-TEK USB TO RS232 cable for connecting the controller to App program in Tablet. 

21)   User program provided. Easy to use. No cost to customers. 

22)   Support motors with any number of poles. 

23)   Up to 70,000 electric RPM standard. (Electric RPM = mechanical RPM * motor pole pairs; 

Motor pole pairs=Motor poles/2). 

24)   Dust and water protected under sealed condition,IP66 

25)   Optional field weakening function, can increase maximum motor speed. 

Содержание KLS8425RM

Страница 1: ...KLS7225RM KLS8425RM KLS84150RMO KLS1460RMO KLS7230RM KLS8428RM KLS84180RMO KLS1480RMO KLS7235RM KLS8430RM KLS1170RMO KLS14100RMO KLS7240RM KLS8445RM KLS1185RMO KLS14120RMO KLS7245RM KLS8460RM KLS1110...

Страница 2: ...gulation 6 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 19 3 3 Installation Check List 25 Chapter 4 Programmable Parameters 26 4 1 Step 1 26 4 2 Step 2 31 4 3 Step...

Страница 3: ...FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows users to adjust parameters conduct tests a...

Страница 4: ...activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default to throttle input Brake analog input and m...

Страница 5: ...on 9 Hardware over voltage protection 10 Configurable limit for motor current and battery current 11 Low EMC 12 Battery protection current cutback warning and shutdown at configurable high and low bat...

Страница 6: ...ll KLS controllers can do regen brake function by default 72 72V batteries 25 Maximus boost current 250A RM Racing motor controller specificly designed for racing motors Kelly KLS RM Racing Motor cont...

Страница 7: ...36 173V 1100A 275A 440A KLS14130RMO 48 144V 36 173V 1300A 325A 520A KLS1680RMO 48 168V 36 200V 800A 200A 320A KLS16100RMO 48 168V 36 200V 1000A 250A 400A Chapter 3 Wiring and Installation 3 1 Mountin...

Страница 8: ...8 Figure 1 KLS7225RM KLS7230RM KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 9: ...9 Figure 1 KLS8425RM mounting holes dimensions dimensions in millimeters...

Страница 10: ...10 Figure 2 KLS7235RM KLS7240RM KLS8430RM KLS8445RM mounting holes dimensions dimensions in millimeters...

Страница 11: ...11 Figure 3 KLS7245RM mounting holes dimensions dimensions in millimeters...

Страница 12: ...12 Figure 3 KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 13: ...13 Figure 4 KLS8460RM mounting holes dimensions dimensions in millimeters...

Страница 14: ...14 Figure 4 KLS7250RM KLS7260RM mounting holes dimensions dimensions in millimeters...

Страница 15: ...15 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO mounting holes dimensions dimensions in millimeters...

Страница 16: ...16 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO With Aluminum Liquid Cooling Heatsink at the bottom mounting holes dimensions dimensions in millimeters...

Страница 17: ...17 Figure 6 KLS RMO model with Sealed Aluminium Housing mounting holes dimensions dimensions in millimeters...

Страница 18: ...18 Figure 7 Sealed Aluminium Housing with Liquid Cooling Heatsink at the bottom Mounting holes dimensions dimensions in millimeters...

Страница 19: ...19 3 2 Connections 3 2 1 Pin definition of KLS N Controller Figure 10 waterproof connector...

Страница 20: ...20 Figure 11 Compact connectors...

Страница 21: ...switch signals 3 Boost and brake analog regen use the same port on pin2 4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog re...

Страница 22: ...temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally c...

Страница 23: ...Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the second b...

Страница 24: ...roller on pin11 Figure 14 Wiring diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is...

Страница 25: ...uring the checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically...

Страница 26: ...ay it is not enough to connect only power supply PWR pin7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www...

Страница 27: ...ntification is finished You can see 85 in the Identification Angle item again And the controller will blink error code This is normal Please reset the power supply again Then everything will be fine T...

Страница 28: ...l Range 1 2 12 Brake sensor Dead Low Brake sensor Dead Zone Low Range 5 40 Functional description Set throttle effective starting point Suggestion Set according to the practical situation factory defa...

Страница 29: ...ult and not operate Suggestion Set according to the practical situation factory default is Enable 20 Brake H Pedal Releasing Brake High Pedal Disable Value range Enable and Disable Functional descript...

Страница 30: ...h will be activated Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable 20 B Foot Switch Value range Enable and Disable Functional description If enabl...

Страница 31: ...the brake switch will make the Cruise control quit Suggestion factory default is Disable 27 Anti Slip If enabled the controller will try to prevent the vehicle rolling back on downhill faster and fast...

Страница 32: ...hen the motor temp is at 110 degrees inside Range 60 170 6 Line Hall Zero It is only useful when the speed sensor is at 4 Useless for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Perc...

Страница 33: ...t is 1000 These three parameters are used for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value ra...

Страница 34: ...This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle operation before...

Страница 35: ...35 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Страница 36: ...ter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to DB9 RS232 conv...

Страница 37: ...shed the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fill 170 in the identification angle item And...

Страница 38: ...please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not write it back to 85 by manual Please wait longe...

Страница 39: ...are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host computer through either an RS232 or USB port Discon...

Страница 40: ...ogram Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please suspend the motor when enable Auto Identify...

Страница 41: ...omentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a restart will clear the fault 3 4 Angle sensor...

Страница 42: ...ontact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail Sales Kelly Controls com Phone 01 224 637...

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