Kelly KLS4812S Скачать руководство пользователя страница 4

Kelly KLS-S Brushless Motor Controller User’s Manual

V1.10

3

Chapter 2

Features and Specifications

2.1 General functions

(1) Extended fault detection and protection. The LED flashing pattern indicates the fault

sources.Customers can read the error message in PC software or Android APP also.

(2) Monitoring battery voltage. It will stop driving if the battery voltage is too high and it will

progressively cut back motor drive power as battery voltage drops until it cuts out
altogether at the preset “Low Battery Voltage” setting.

(3) Built-in current loop and over current protection.
(4) Configurable motor temperature protection range.
(5) Current cutback at low temperature and high temperature to protect battery and controller.

The current begins to ramp down at 90

case temperature, shutting down at 100

.

(6) The controller keeps monitoring battery recharging voltage during regen braking.
(7) Maximum reverse speed and forward speed can be configured between 20% and 100%

respectively and separately.

(8) A 4pin connector to RS232 port and a Z-TEK USB to RS232 cable allows for configuration,

programming and software upgrades using the tablet which must be based on Android OS
now.People can do the same things on PC software by using a standard USB to RS232
cable instead.

(9) Provision of a +5 volt

and +12 volt output to supply various kinds of hall sensors.

(10) 5 switch inputs which are activated by connection to 12V. Default to throttle switch, brake

switch,reversing switch,forward switch and Boost switch.

(11) 3 analog 0-5V inputs that default to throttle input,Brake analog input and motor

temperature input

(12) Copy signal of one of hall sensors.
(13) Configurable boost switch. Enables the maximum output power achievable if the switch is

turned on.The effect is the same as full throttle position even if you don’t turn throttle at all.

(14) 12V brake switch input used different port from motor temperature sensor.You can use

both brake switch and motor temperature sensor functions at the same time on the latest
version.Pin 25 is 12V brake switch input port.Pin1 is motor temperature sensor input port.

(15) Optional joystick throttle. A bi-symmetrical 0-5V signal for both forward and reversing.
(16) Configurable motor over-temperature detection and protection with the recommended

thermistor KTY84-130/150 or KTY83-122.

(17) 3 hall position sensor inputs. Open collector, pull up provided.
(18) Brake analog regen mode.This regen mode doesn't need brake switch to support any more

on KLS controller.Only available from software version 0106 or advanced version.

(19) Enhanced regen brake function. A novel ABS technique provides powerful and smooth

regen.The regen can happen at any speeds until zero speed.

(20) Cruise control.Only can be activated in forward direction.
(21) Bluetooth function.Required a small Bluetooth converter which needs to be purchased in

addition from our website.This small converter is only useful for KLS controller.

(22) Can support three speed function on the latest version.

Содержание KLS4812S

Страница 1: ...KLS S Brushless Motor Controller User s Manual V1 10 Kelly KLS S Brushless Motor Controller User s Manual Devices Supported Rev1 10 Feb 2019 KLS4812S KLS7212S KLS6018S KLS7230S KLS6030S KLS7218S KLS6...

Страница 2: ...3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 10 3 3 Installation Check List 14 Chapter 4 Programmable Parameters 15 4 1 St...

Страница 3: ...quirements in the application of DC brushless motor It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive an...

Страница 4: ...nnection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default to throttle input Brake analog input and motor temperature...

Страница 5: ...on and harsh environment 15 Rugged high current terminals and rugged aviation connectors for small signal 16 Thermal protection current cut back warning and shutdown on high temperature 17 Controller...

Страница 6: ...o 70 MOSFET temperature Operating Temperature Range 40 to 100 MOSFET temperature Max Battery Current Configurable 2 4 Name Regulation The name regulation of Kelly BLDC motor controllers KLS 72 30S KLS...

Страница 7: ...ants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon grease or some other thermal conductive material to contact sur...

Страница 8: ...Kelly KLS S Brushless Motor Controller User s Manual V1 10 7 Figure 2 KLS6018S mounting holes dimensions dimensions in millimeters...

Страница 9: ...Kelly KLS S Brushless Motor Controller User s Manual V1 10 8 Figure 3 KLS7218S mounting holes dimensions dimensions in millimeters...

Страница 10: ...Kelly KLS S Brushless Motor Controller User s Manual V1 10 9 Figure 4 KLS6030S KLS6035S KLS7230S mounting holes dimensions dimensions in millimeters...

Страница 11: ...only can be used for LED or switch signals 3 Boost and Brake analog regeneration mode used the same pin as pin2 When Boost is disabled in the user program the pin2 can be used as brake variable regen...

Страница 12: ...temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally c...

Страница 13: ...Motor Controller User s Manual V1 10 12 3 2 2 Wiring of KLS S Controller 3 2 2 1 Standard wiring of KLS S controller Figure 6 KLS S controller standard wiring F N R control Battery voltage can be used...

Страница 14: ...dard wiring Three speed function control Battery voltage can be used for controller supply 3 2 2 2 Optional wiring of KLS S controller The 12V input signal of the pin supplies the second braking funct...

Страница 15: ...12V is provided by KLS S controller on pin11 Figure 10 Wiring diagram for motor temperature sensor 3 2 3 Communication Port A 4pin connector to RS232 port is provided to communicate with host computer...

Страница 16: ...ser program while the motor is still running let alone change the settings in the user program Make sure the wire is connected correctly Turn the PWR switch on The Green LED stay on steadily and Red L...

Страница 17: ...se download the instruction how to use Identification angle function from our website www kellycontroller com support php 4 1 Step 1 1 Low Volt The min voltage of reporting this fault Range 18 90 Cont...

Страница 18: ...e KLS controller Range 85 or 170 nothing else 6 TPS Low Err Hall active pedal if lower than the value report the fault of TPS Type Range 0 20 7 TPS High Err Hall active pedal if higher than the value...

Страница 19: ...e practical situation factory default is 80 5V 4 0V 14 Max output Fre Max output frequency Unit Hz Functional description It will affect the top speed of the motor Suggestion Set according to the prac...

Страница 20: ...Only useful when Three gears switch function is enabled If enable the controller will detect the current pedal position or signal When the switch is in neutral poistion If the throttle got effective...

Страница 21: ...x OFF OFF Can t operate x ON OFF Can t operate x ON ON Reverse x OFF ON Forward Disable Disable x OFF x Forward x ON x Reverse Note X means can be on or off Figure 4 2 24 Boost If enabled the controll...

Страница 22: ...nction The motor direction will be what you expected after the power supply is reset Suggestion factory default is Disable 4 2 Step 2 1 Motor Nominal Curr When the controller is doing identification a...

Страница 23: ...the percent of Neutral Braking in max braking Range 0 50 Only useful when you enable Three gears switch in user program The regen will happen when you turn F N R switch from Forward or backward to Neu...

Страница 24: ...is Disable 11 Compensation Per Tried to increase the current usage during Anti Slip operation 12 IVT BRK MAX and IVT BRK MIN These two items are only useful when Joystick function is enabled in the u...

Страница 25: ...three hall sensors By default the speed sensor type is set at 2 from factory setting for KLS S controller 1 Please hook up the controller for identification angle operation according to the wiring dia...

Страница 26: ...ird option is customers can buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to DB9 RS232 converter any more when you use Bluetooth converter for progr...

Страница 27: ...ur motor is different from the motor from controller supplier 5 Please fill 170 in the identification angle item And please click the write button The user program will give a pop up window which show...

Страница 28: ...er program Please write 85 instead in identification angle by manual If there are no any error codes you can not write it back to 85 by manual Please wait longer time until the error codes occur Pleas...

Страница 29: ...load such as a contactor coil resistor or a horn across the controller s B and B terminals Remove any dirt or corrosion from the bus bar area The controller should be wiped with a moist rag Make sure...

Страница 30: ...ularly updated and published on the website Please Update your Configuration Software regularly You must uninstall the older version before updating Please try to use Identify function for motor and h...

Страница 31: ...restart when temperature falls below 80 2 4 Throttle error at power up Throttle signal is higher than the preset dead zone at Power On Fault clears when throttle is released 3 1 Reserved 3 2 Internal...

Страница 32: ...ly valid for KLS 8080I controller Customers may read error codes in PC software or Android Tablet Contact Us Kelly Controls Inc Home Page http www KellyController com Download user manual instructions...

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