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Kelly KDHE High Efficient Series/PM Motor Controller User’s Manual

V 3.4

20

data[0]

Ia A/D

data[1]

Ib A/D

data[2]

Vb A/D

Description: Data batch reading.

1)

For Vb A/D value and voltage mapping relation is:

V = Vad / 1.39.

2)

Ia, Ib are defined as the drive and regen current.

Command

CCP_MONITOR1

Length

1

data[0]

0x33

Controller response
Length

6

data[0]

PWM

data[1]

enable motor rotation

data[2]

motor temperature

data[3]

Controller’s temperature

data[4]

temperature of high side FETMOS heat sink

data[5]

temperature of low side FETMOS heat sink

Description: Data batch reading.

1) PWM is output duty cycle, from 0 to 100.
2) data[1] indicates enabling motor rotation or disabling. 1 - enable, 0 - disable.
3) data[2] is defined as the temperature of motor in Celsius temperature. If the

temperature sensor is not connected, the controller returns 0xFF.

4) data[3]-data[5] are defined as controller inside temperature in Celsius temperature.

The value of data[4] and data[5] are inaccurate below 30

.

Command

CCP_MONITOR2

Length

1

data[0]

0x37

Controller response
Length

3

data[0]

MSB of error code

data[1]

LSB of error code

data[2]

present current accounts for percent of the rated current of controller

Description: Data batch reading.

1

Controller error status

(data[0] << 8) | data[1],

if(dadata[0] << 8) | data[1]=0x4008,

The corresponding error code is

0x43and 0x14.

Command

COM_SW_ACC

Length

2

data[0]

0x42

data[0]

COM_READING

Controller response
Length

1

data[0]

Current throttle switch status

Description: Getting Throttle switch status, 1 – active, 0 – inactive. COM_READING constant is

defined as 0.

data[0]M

7

6

5

4

3

2

1

0

data[0]L

0x44

0x43

0x42

0x41

0x34

0x33

0x32

0x31

data[1]M

7

6

5

4

3

2

1

0

data[1]L

0x24

0x23

0x22

0x21

0x14

0x13

0x12

0x11

Содержание KDH72101E

Страница 1: ...ries PM Motor Controller User s Manual V 3 4 Kelly KDHE High Efficient Series PM Motor Controller User s Manual KDH72101E KDH72121E KDH12401E KDH12601E KDH12801E KDH12101E KDH12121E KDH14401E KDH14601...

Страница 2: ...es and Specifications 3 2 1 General functions 3 2 2 Features 3 2 3 Specifications 4 Chapter 3 Wiring and Installation 5 3 1 Mounting the Controller 5 3 2 Connections 7 3 3 Installation Checklist 14 Ch...

Страница 3: ...enter of Kelly Controls Kelly s programmable motor controllers provide efficient smooth and quiet controls for electric vehicles like golf carts go carts electric motorcycles forklifts and hybrid vehi...

Страница 4: ...Configurable and programmable with a host computer though RS232 or USB Provide free GUI which can run on Windows XP 2000 Windows 7 and Vista recommend using Kelly Standard USB To RS232 Converter 9 Pro...

Страница 5: ...installation 1 4V Hall Active throttle or 3 Wire potentiometer 100K can work Standard PC Laptop computer is used to do programming No special tools needed User program provided Easy to use No cost to...

Страница 6: ...act surface will enhance thermal performance Proper heat sinking and airflow are vital to achieve the full power capability of the controller The case outline and mounting holes dimensions are shown i...

Страница 7: ...M Motor Controller User s Manual V 3 4 6 Figure 1 Height 84 millimeters Length 204 millimeters Controller models with above dimension KDH72101E KDH72121E KDH12401E KDH12601E KDH12801E KDH12101E KDH121...

Страница 8: ...ontroller Three metal bars and two plugs J1 J2 are provided for connecting to the battery motor and control signals shown as Figure 3 and Figure 4 Figure 3 Front panel of KDHE motor controller B batte...

Страница 9: ...ication 7 GND Signal return 8 Reserved 9 Reserved 10 CAN bus high Optional 11 CAN bus low Optional 12 Reserved 13 GND Signal return or power supply ground 14 Red LED Fault code J2 Pin Definition 1 PWR...

Страница 10: ...ontroller negative to J1 2 4 Switch to ground is active Open switch is inactive Caution Do not apply power until you are certain the controller wiring is correct and has been double checked Wiring fau...

Страница 11: ...Kelly KDHE High Efficient Series PM Motor Controller User s Manual V 3 4 10 3 2 2 Standard Wiring of KDHE Motor Controller Figure 6 KDHE Series motor controller standard wiring...

Страница 12: ...Kelly KDHE High Efficient Series PM Motor Controller User s Manual V 3 4 11 Figure 7 KDHE Series motor controller standard wiring without Reversing Contactor...

Страница 13: ...Kelly KDHE High Efficient Series PM Motor Controller User s Manual V 3 4 12 Figure 8 KDHE PM motor controller standard wiring...

Страница 14: ...Kelly KDHE High Efficient Series PM Motor Controller User s Manual V 3 4 13 Figure 9 KDHE PM motor controller standard wiring without Reversing Contactor...

Страница 15: ...once and the Green is off After the start up delay normally the Red will stay off and the Green will turn on If there is error the Red LED will flashes for fault codes If the S N less 11xxxxxx Turn on...

Страница 16: ...or corrosion from the bus bar area The controller should be wiped down with a moist rag Make sure that the controller is dry before reconnecting the battery Make sure the connections to the bus bars i...

Страница 17: ...Overvoltage setting 1 3 Low voltage error 1 The controller will clear after 5 seconds if battery volts returns to normal 2 Check battery volts recharge if required 1 4 Over temperature warning 1 Cont...

Страница 18: ...direction change unless the throttle or speed is at zero Fault clears when throttle is released 4 1 Regen or Start up over voltage Motor drive is disabled if an over voltage is detected at start up or...

Страница 19: ...d CCP_FLASH_READ Length 3 data 0 0xF2 data 1 INFO_MODULE_NAME data 2 8 Controller response Length 8 data 0 data 7 Controller s model in ASCII format 8 bytes Description Getting controller s model no E...

Страница 20: ...ONE_HIGH data 2 1 Controller response Length 1 data 0 Brake_Dead_Zone_High Desccription Getting controller s Brake high end dead zone CAL_BRAKE_DEAD_ZONE_HIGH constant is defined as 39 Command CCP_A2D...

Страница 21: ...erature If the temperature sensor is not connected the controller returns 0xFF 4 data 3 data 5 are defined as controller inside temperature in Celsius temperature The value of data 4 and data 5 are in...

Страница 22: ...ADING constant is defined as 0 Command COM_SW_REV Length 2 data 0 0x44 data 0 COM_READING Controller response Length 1 data 0 Current Reverse switch status Description Getting Reverse swith status 1 a...

Страница 23: ...Kelly KDHE High Efficient Series PM Motor Controller User s Manual V 3 4 22 Contact Us Kelly Controls Home Page http www kellycontroller com E mail support kellycontroller com Phone 01 224 637 5092...

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