background image

Kelly

Kelly

Kelly

Kelly KBL

KBL

KBL

KBL Brushless

Brushless

Brushless

Brushless Motor

Motor

Motor

Motor Controller

Controller

Controller

Controller User

User

User

User’’’’s

s

s

s Manual

Manual

Manual

Manual

V

V

V

V 3

3

3

3....1

1

1

1

Page 8

10-

10-

10-

10- CAN

CAN

CAN

CAN bus

bus

bus

bus high

high

high

high

11-

11-

11-

11- CAN

CAN

CAN

CAN bus

bus

bus

bus low

low

low

low

12-

12-

12-

12- Reserved

Reserved

Reserved

Reserved

13-

13-

13-

13- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn,

eturn,

eturn,

eturn, or

or

or

or power

power

power

power supply

supply

supply

supply return

return

return

return

14-

14-

14-

14- Red

Red

Red

Red LED:

LED:

LED:

LED: F

F

F

Fault

ault

ault

ault code

code

code

code.The

.The

.The

.The pin

pin

pin

pin is

is

is

is PWR

PWR

PWR

PWR for

for

for

for S/N

S/N

S/N

S/N less

less

less

less :08XXXXXX.

:08XXXXXX.

:08XXXXXX.

:08XXXXXX.

J2

J2

J2

J2 Pin

Pin

Pin

Pin Definition

Definition

Definition

Definition

1-

1-

1-

1- PWR

PWR

PWR

PWR:::: Control

Control

Control

Controller

ler

ler

ler power

power

power

power supply

supply

supply

supply (input)

(input)

(input)

(input)

2-

2-

2-

2- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn,

eturn,

eturn,

eturn, or

or

or

or power

power

power

power supply

supply

supply

supply return

return

return

return

3-

3-

3-

3- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn

eturn

eturn

eturn

4-

4-

4-

4- Motor

Motor

Motor

Motor temperature

temperature

temperature

temperature input.

input.

input.

input.

5-

5-

5-

5- Throttle

Throttle

Throttle

Throttle analog

analog

analog

analog input,

input,

input,

input, 0-5V

0-5V

0-5V

0-5V

6-

6-

6-

6- B

B

B

Brake

rake

rake

rake analog

analog

analog

analog input

input

input

input,,,, 0-5V

0-5V

0-5V

0-5V

7-

7-

7-

7- 5V:

5V:

5V:

5V: 5V

5V

5V

5V supply

supply

supply

supply output.

output.

output.

output. <40mA

<40mA

<40mA

<40mA

8-

8-

8-

8- Throttle

Throttle

Throttle

Throttle switch

switch

switch

switch input

input

input

input

9-

9-

9-

9- R

R

R

Reverse

everse

everse

everse switch

switch

switch

switch input

input

input

input

10-

10-

10-

10- Brake

Brake

Brake

Brake switch

switch

switch

switch input

input

input

input

11-

11-

11-

11- Hall

Hall

Hall

Hall phase

phase

phase

phase C

C

C

C

12-

12-

12-

12- Hall

Hall

Hall

Hall phase

phase

phase

phase B

B

B

B

13-

13-

13-

13- Hall

Hall

Hall

Hall phase

phase

phase

phase A

A

A

A

14-

14-

14-

14- RTN:

RTN:

RTN:

RTN: Signal

Signal

Signal

Signal rrrreturn

eturn

eturn

eturn

Notes:

Notes:

Notes:

Notes:

1.

1.

1.

1. All

All

All

All RTN

RTN

RTN

RTN pins

pins

pins

pins are

are

are

are internally

internally

internally

internally connected.

connected.

connected.

connected. RTN

RTN

RTN

RTN is

is

is

is internally

internally

internally

internally connected

connected

connected

connected to

to

to

to B-

B-

B-

B-

2.

2.

2.

2. Two

Two

Two

Two PWR

PWR

PWR

PWR pins,

pins,

pins,

pins, J1-14

J1-14

J1-14

J1-14 and

and

and

and J2-1,

J2-1,

J2-1,

J2-1, are

are

are

are internally

internally

internally

internally connected.

connected.

connected.

connected. It

It

It

It’’’’s

s

s

s recommended

recommended

recommended

recommended to

to

to

to use

use

use

use

J1-14

J1-14

J1-14

J1-14 to

to

to

to supply

supply

supply

supply peripherals.

peripherals.

peripherals.

peripherals. Twist

Twist

Twist

Twist peripheral

peripheral

peripheral

peripheral wires

wires

wires

wires with

with

with

with PWR

PWR

PWR

PWR is

is

is

is the

the

the

the best

best

best

best for

for

for

for EMC.

EMC.

EMC.

EMC.

Recirculation

Recirculation

Recirculation

Recirculation diodes

diodes

diodes

diodes are

are

are

are provided

provided

provided

provided in

in

in

in the

the

the

the controller

controller

controller

controller for

for

for

for main

main

main

main contactor

contactor

contactor

contactor coil,

coil,

coil,

coil, alarm

alarm

alarm

alarm and

and

and

and

meter

meter

meter

meter drivers.

drivers.

drivers.

drivers.

3.

3.

3.

3. Switch

Switch

Switch

Switch to

to

to

to return

return

return

return is

is

is

is active.

active.

active.

active. Open

Open

Open

Open switch

switch

switch

switch is

is

is

is inactive

inactive

inactive

inactive

Caution:

Caution:

Caution:

Caution: Make

Make

Make

Make sure

sure

sure

sure all

all

all

all connections

connections

connections

connections are

are

are

are correct

correct

correct

correct before

before

before

before apply

apply

apply

apply power.

power.

power.

power. O

O

O

Otherwise

therwise

therwise

therwise it

it

it

it may

may

may

may damage

damage

damage

damage

the

the

the

the controller!

controller!

controller!

controller! Please

Please

Please

Please securely

securely

securely

securely wire

wire

wire

wire B-

B-

B-

B- before

before

before

before applying

applying

applying

applying power.

power.

power.

power. It's

It's

It's

It's preferred

preferred

preferred

preferred to

to

to

to place

place

place

place

contactor

contactor

contactor

contactor or

or

or

or breaker

breaker

breaker

breaker on

on

on

on B+.

B+.

B+.

B+. Don't

Don't

Don't

Don't connect

connect

connect

connect GND

GND

GND

GND to

to

to

to B-.Please

B-.Please

B-.Please

B-.Please place

place

place

place precharge

precharge

precharge

precharge resistor

resistor

resistor

resistor on

on

on

on any

any

any

any

breaker!

breaker!

breaker!

breaker! It

It

It

It can

can

can

can cause

cause

cause

cause damage

damage

damage

damage without

without

without

without it!!!

it!!!

it!!!

it!!!

 

Содержание KBL24101

Страница 1: ...362 36201 01 01 01 KBL KBL KBL KBL243 243 243 24301 01 01 01 KBL KBL KBL KBL363 363 363 36301 01 01 01 KBL48101 KBL48101 KBL48101 KBL48101 KBL72101 KBL72101 KBL72101 KBL72101 KBL48151 KBL48151 KBL481...

Страница 2: ...KBL Series Brushless Motor Controller User s Manual 0 Contents 1 Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Features and Specifications 3 2 1 General functions 3 2 2 Features 4 2 3 Specificati...

Страница 3: ...intenance Read the manual carefully and thoroughly before use the controller Should you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controller...

Страница 4: ...to half of max forward speed 8 Configurable and programmable with RS 232 Software upgradeable Windows GUI provided 9 Provide 5V sensor supply 10 3 switch inputs Close to ground to activate Default to...

Страница 5: ...tric RPM Electric RPM mechanical RPM motor poles 13 Three modes of regen brake switch regen release throttle regen 0 5V signal regen 14 High pedal protection Disable operation if power up with non zer...

Страница 6: ...2 4 2 4 2 4 Name Name Name Name Regulation Regulation Regulation Regulation The name regulation of Kelly BLDC motor controllers The eighth letter represents regeneration 0 non regeneration 1 with rege...

Страница 7: ...r Controller Controller Controller The controller can be oriented in any position as clean and dry as possible or shield with a cover to protect it from water and contaminants To ensure full rated out...

Страница 8: ...e phase phase Figure Figure Figure Figure 3 3 3 3 The connecting diagram of J1 J1 J1 J1 and J2 J2 J2 J2 J1 J1 J1 J1 Pin Pin Pin Pin Definition Definition Definition Definition 1 1 1 1 PWR PWR PWR PWR...

Страница 9: ...ernally connected connected connected connected RTN RTN RTN RTN is is is is internally internally internally internally connected connected connected connected to to to to B B B B 2 2 2 2 Two Two Two...

Страница 10: ...3 2 2 3 2 2 3 2 2 3 2 2 Wiring Wiring Wiring Wiring of of of of BLDC BLDC BLDC BLDC Motor Motor Motor Motor Controller Controller Controller Controller Figure Figure Figure Figure 4 4 4 4 Standard Sta...

Страница 11: ...er User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 10 Figure Figure Figure Figure 5 5 5 5 BLDC BLDC BLDC BLDC controller controller controller controller preferred pref...

Страница 12: ...V V V V 3 3 3 3 1 1 1 1 Page 11 Figure Figure Figure Figure 6 6 6 6 Standard Standard Standard Standard Wiring Wiring Wiring Wiring for for for for Controllers Controllers Controllers Controllers Rate...

Страница 13: ...nnected correctly Turn the PWR switch on The LED should blink then keeps on when the controller operates normally If this does not happen check continuity of the PWR and return The fault code will be...

Страница 14: ...r properly installation the following minor maintenance is recommended in certain applications Remove power by disconnecting the battery starting with battery positive Discharge the capacitors in the...

Страница 15: ...age and configuration 2 Over voltage at regeneration Controller will cut back or stop regeneration 1 3 Low voltage error 1 The controller will attempt to clear the fault code automatically after 5 sec...

Страница 16: ...hrottle isn t zero when try to change direction The controller won t change drive direction if throttle isn t zero Also it won t change direction at high speed The controller will wait throttle and sp...

Страница 17: ...er User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 1 1 1 1 Page 16 Contact Contact Contact Contact Us Us Us Us Kelly Kelly Kelly Kelly Controls Controls Controls Controls LLC LLC LLC LLC Home...

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