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Kelly Jaguar series KLS-N Sinusoidal Brushless PM Motor Controller User

’s Manual

V1.19

Kelly KLS-N - Sinusoidal Brushless Permanent Magnet Motor Controller

Model

Nominal

Voltage

Max Operating

Voltage

Peak Current**

1 Minute

Continuous

Current

KLS2412ND

12-24V

9-32V

140A

Up to 100A *

KLS2412N

12-24V

9-32V

140A

60A-100A

KLS2418N

12-24V

9-32V

240A

80A-130A

KLS2430ND

12-24V

9-32V

280A

Up to 160A *

KLS2430N

12-24V

9-32V

280A

90A-150A

KLS4812ND

36-48V

27-60V

140A

Up to 100A *

KLS4812N

36-48V

27-60V

140A

60A-100A

KLS4818N

36-48V

27-60V

240A

80A-130A

KLS4830ND

36-48V

27-60V

280A

Up to 160A *

KLS4830N

36-48V

27-60V

280A

90A-150A

KLS7212ND

48-72V

36-86V

140A

Up to 100A *

KLS7212N

48-72V

36-86V

140A

50A-90A

KLS7215ND

48-72V

36-86V

200A

Up to 110A *

KLS7215N

48-72V

36-86V

200A

60A-110A

KLS7218N

48-72V

36-86V

240A

80A-120A

KLS7230ND

48-72V

36-86V

280A

Up to 150A *

KLS7230N

48-72V

36-86V

280A

90A-135A

KLS7240N

48-72V

36-86V

320A

90A-150A

KLS7250NE

48-72V

36-86V

360A

110A-170A

KLS7250ND

48-72V

36-86V

360A

Up to 190A *

KLS7260NE

48-72V

36-86V

400A

130A-180A

KLS7270NE

48-72V

36-86V

450A

150A-225A

KLS7270ND

48-72V

36-86V

450A

Up to 225A *

KLS8418N

48-84V

40-100V

240A

80A-120A

KLS8430ND

48-84V

40-100V

280A

Up to 150A *

KLS8430N

48-84V

40-100V

280A

90A-135A

KLS8445NE

48-84V

40-100V

320A

100A-160A

Note: *Depends on conductive heat sink

**Peak current can be prolonged with additional heat sink, easily over 2 minutes.

Содержание Jaguar KLS8418N

Страница 1: ...idal Brushless PM Motor Controllers User s Manual Devices Supported KLS2412ND KLS4812ND KLS7212ND KLS8418N KLS2412N KLS4812N KLS7212N KLS8430ND KLS2418N KLS4818N KLS7215ND KLS8430N KLS2430ND KLS4830ND...

Страница 2: ...Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 18 3 3 Installation Check List 22 Chapter 4 Programmable Paramet...

Страница 3: ...It uses high power MOSFET s and SVPWM and FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows...

Страница 4: ...hall sensors 10 5 switch inputs which are activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default...

Страница 5: ...n current cutback warning and shutdown at configurable high and low battery voltage 13 Aluminum based PCB board with heat sink plate on the bottom of controller 14 Waterproof connectors for small sign...

Страница 6: ...nal Full Power Operating Temperature Range 0 to 70 MOSFET temperature Operating Temperature Range 40 to 100 MOSFET temperature Max Battery Current Configurable 2 4 Name Regulation The name regulation...

Страница 7: ...V 27 60V 280A 90A 150A KLS7212ND 48 72V 36 86V 140A Up to 100A KLS7212N 48 72V 36 86V 140A 50A 90A KLS7215ND 48 72V 36 86V 200A Up to 110A KLS7215N 48 72V 36 86V 200A 60A 110A KLS7218N 48 72V 36 86V 2...

Страница 8: ...nants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon grease or some other thermal conductive material to contact su...

Страница 9: ...lly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 8 Figure 2 KLS2412N KLS4812N KLS7212N KLS7215N mounting holes dimensions dimensions in millimeters B B U V W M5 Bol...

Страница 10: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 9 Figure 3 KLS2430ND KLS4830ND KLS7230ND KLS7250ND KLS8430ND mounting holes dimensions dimensions in millimeters...

Страница 11: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 10 Figure 4 KLS2418N KLS4818N KLS7218N KLS7222N mounting holes dimensions dimensions in millimeters...

Страница 12: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 11 Figure 5 KLS2430ND KLS4830ND KLS7230ND KLS7250ND KLS8430ND mounting holes dimensions dimensions in millimeters...

Страница 13: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 12 Figure 6 KLS2430N KLS4830N KLS7230N KLS8430N mounting holes dimensions dimensions in millimeters...

Страница 14: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 13 Figure 7 KLS7240N mounting holes dimensions dimensions in millimeters...

Страница 15: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 14 Figure 8 KLS7250NE KLS7260NE KLS8445NE mounting holes dimensions dimensions in millimeters...

Страница 16: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 15 Figure 9 KLS7270NE mounting holes dimensions dimensions in millimeters...

Страница 17: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 16 Figure 10 KLS7270ND mounting holes dimensions dimensions in millimeters...

Страница 18: ...lly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 17 Figure 11 KLS7270NE With Liquid cooling heatsink at the bottom mounting holes dimensions dimensions in millimete...

Страница 19: ...4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog regen mode When boost is enable pin2 is used for boost function You may no...

Страница 20: ...Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally connected 2 Meter function is to copy either of hall sensors 3 Switch to 12V is active Open switch...

Страница 21: ...f KLS N Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the s...

Страница 22: ...ing diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is provided to communicate with...

Страница 23: ...e checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically at rest...

Страница 24: ...n7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www kellycontroller com support php 4 1 Step 1 1 Low Volt T...

Страница 25: ...ly again Then everything will be fine The motor is ready to be drived by the KLS controller Range 85 or 170 nothing else 6 TPS Low Err Hall active pedal if lower than the value report the fault of TPS...

Страница 26: ...igh Range 60 95 Functional description Set throttle effective ending point Suggestion Set according to the practical situation factory default is 80 5V 4 0V 14 Max output Fre Max output frequency Unit...

Страница 27: ...ective output the controller will report fault and not operate Suggestion Set according to the practical situation factory default is Disable 21 NTL H Pedal Neutral position High Pedal Disable Only us...

Страница 28: ...oot switch is turned off Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable Configuration Pin Status Running Status Forward Switch Foot Switch FWD_SW...

Страница 29: ...elp the motor stop on the downhill But usually this function only helps motor stop rolling back too fast Suggestion factory default is Disable 28 Change Direction If the direction is not what you expe...

Страница 30: ...eless for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Percent the percent of Releasing Pedal BRK in max braking Range 0 50 This is used to adjust the regen current of releasing throt...

Страница 31: ...for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value range Enable and Disable It is only useful w...

Страница 32: ...t is normal This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle oper...

Страница 33: ...Kelly Jaguar series KLS N Sinusoidal Brushless PM Motor Controller User s Manual V1 19 32 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Страница 34: ...SB to RS232 cable and SM 4A DB9 RS232 Converter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone...

Страница 35: ...g Because the 85 means this controller finished the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fi...

Страница 36: ...r codes such as Identify error hall err etc please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not wri...

Страница 37: ...re the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host compute...

Страница 38: ...n for motor and hall sensors in the user program Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please s...

Страница 39: ...lt condition like a temporary over current momentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a re...

Страница 40: ...M Motor Controller User s Manual V1 19 39 Contact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail...

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