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Table of Contents

INTRODUCTION

 

Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions, operating  

manual and sound common sense will guarantee many years of enjoyment using the product.  

Kellfri's equipment and products are aimed at self-employed farmers, horse enthusiasts and other 

country-dwellers who have stringent performance demands.

PRODUCT INFORMATION

The FDM240 rotary disc mower is a practical tool for you if you have larger grasslands, and you want 

a simple way of mowing grass for feed or hay. The rotary disc mower is designed and adapted to 

enable you to mow your fields gently and effectively. The rotary disc mower has a working width 

of 2.4 m.

The mower is equipped with six oval rotary discs that cut the grass effectively, with better cutting  

performance that gives good growth. There are two raised rotary discs with guide blades in  

each outer edge, which raise the throughflow speed and ensure that the crop flows freely without 

interruption. Individual skids under each disc protect the cutterbar, which lies well balanced and 

very lightly against the ground. The cutting height is 0-100 mm. 

The rotary disc mower is fitted with a protective cover over the whole cutterbar, protecting both  

the tractor and the surroundings from stone chippings and grass spray. 

The protective frame around the cutterbar is constructed of a single frame which gives stable  

support to the entire protective frame and protective cover. The protective frame can also be  

folded open during maintenance.

The cutterbar is fitted with gliding plates at both ends.

The machine is equipped with a stone ejector as collision protection, which ejects backwards at  

an angle in order to reduce stresses in a collision.

Adjustable relief springs relieve the pressure of the rotor cutterbar against the ground to minimise 

damage to the ground. The rotary disc mower has a hydraulic raising function with a manual lock 

for a secure transport mode. The transport width is no wider than the tractor.

Geometrical and powerful energy transmission from PTO to cutterbar by means of ventilated belt 

drive and bevel gear.

TECHNICAL DATA

35-FDM240

Machine dimensions

4350 x 1200 x 1320 mm

Working width

2380 mm

Operating height, min-max

60-100 mm

Rotary discs (oval)

6

Blades

12 pcs

Working angle 

+90 to -35 degrees

PTO shaft

Standard

Power requirement, hp

35-50

Weight

557 kg

Three-point linkage

Cat.1 and Cat.2

PTO - rpm

540

Cutterbar - transmission oil 80W-140

2.0 lit   

(NB Exact quantity is important.)

Gearbox - transmission oil 80W-90

0.4 lit   

(NB Exact quantity is important.)

Содержание 35-FDM240

Страница 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 FDM240 ROTARY DISC MOWERS...

Страница 2: ...5 Use 6 After use 6 Maintenance and service 7 Transportation and set up 7 Recycling 7 When using machine equipment connected to tractor 8 Machines equipment connected to hydraulics 9 PTO shaft 9 Risk...

Страница 3: ...tective cover over the whole cutterbar protecting both the tractor and the surroundings from stone chippings and grass spray The protective frame around the cutterbar is constructed of a single frame...

Страница 4: ...CTIONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily...

Страница 5: ...rry out a visual inspection of the equipment or product before use Repair or replace damaged or worn parts to reduce the risk of injury Grease moving parts and check that all nuts and bolts are tighte...

Страница 6: ...arning This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage Thi...

Страница 7: ...e g to the design and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe a...

Страница 8: ...s 540 rpm Always adjust the rotor speed to the type of work to be carried out Never use the machine if it is unbalanced Do not try to remove jammed objects while the engine is running Ensure that the...

Страница 9: ...operation in order to remove any dirt or metal chips which may have got into the hydraulic system POWER TAKE OFF SHAFT PTO SHAFT Things to remember when operating equipment with a PTO shaft The transm...

Страница 10: ...spin while the power outlet has stopped The operator s awareness is of key importance for safety around rotating parts Never raise the machine while the blades are still rotating Risk of ejected obje...

Страница 11: ...is visible If you are driving on a public road any load or equipment protruding in front of or behind the tractor must be marked In darkness at dusk or dawn or in weather with poor visibility the load...

Страница 12: ...other part of your body into the machine while it is running DANGER Risk of entrapment in the rotating PTO shaft Ejection warning Respect the equipment s risk zone Risk zone 25 m around the machine W...

Страница 13: ...vomiting Drink water in small quantities In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact...

Страница 14: ...14 Table of Contents PARTS...

Страница 15: ...washer 2 pcs 8 pcs 80 x 50 x 8 mm 38 x 25 x 24 mm 2 pcs 63 x 50 x 50 mm 2 pcs M12 24 pcs M12 lock washer 24 M16 6 pcs M18 3 pcs M24 6 pcs 3 pcs 1 pc 10 pcs M12x40 4 pcs M12x45 8 pcs M16x45 1 pc M16x5...

Страница 16: ...d during parts of the assembly Tools ratchet spanner 17 and 18 socket Fixed spanner 13 17 18 and 24 80 x 50 x 8 mm M24 M24 63 x 50 x 50 mm 2 pcs A baton may need to be used to get the sleeve into plac...

Страница 17: ...17 Table of Contents M12 M12x40 M12 Note Use one washer above and one below during assembly Remove the piston...

Страница 18: ...18 Table of Contents M16x45 M16 M16 38 x 25 x 24 mm M24 M24 M24...

Страница 19: ...of Contents M16x60 M16x50 M16 M16 Loosen the handle Assemble the bracket and screw the handle back on Repeat this step on the right hand side of the rotary disc mower Loosen the screws and assemble t...

Страница 20: ...20 Table of Contents Secure with the chain Banjo bolt Sealing washer...

Страница 21: ...e of Contents Pull over the tarpaulin and attach it firmly into the frame Use the strings on the underside of the tarpaulin Width setting of cutting string Min 1380 mm Max 2120 mm M12 lock washer M12...

Страница 22: ...22 Table of Contents Transport locking device 1 Attach the string 2 Pull the string through the eyelet Pull the end of the string to the tractor...

Страница 23: ...23 Table of Contents GREASE POINTS...

Страница 24: ...during operation NOTE Check that the transport locking device has been removed before starting work Connect hydraulic hoses Raise the equipment and check its functioning Ready for use 0 13 cm Distanc...

Страница 25: ...r condition and leakage Bolt fasteners whole machine especially the cutterbar Rope Positioning of hook during use of the rotary disc mower When the rotary disc mower is not to be used for an extended...

Страница 26: ...Check the area to be cut and remove anything that might cause an obstruction or might damage or become trapped in the blades e g large stones pieces of wood etc In the event of a collision or if the...

Страница 27: ...m the tractor Disconnect the hydraulic couplings IMPORTANT Before you disconnect the hydraulic hoses make sure there is no pressure left in the system Disconnect the PTO shaft and then the machine fro...

Страница 28: ...tion Oil level refill as needed Grease points re lubricate if necessary Wear or damage to hydraulic hoses always replace damaged hydraulic hoses Normal service life of hydraulic hoses is 5 6 years it...

Страница 29: ...ansport mode Grease points Cutterbar FDM240 2 0 L Draining Open the drainage plug and tip the cutterbar into working mode Empty the oil into a suitable container Gearbox 0 4 L Refilling Put the cutter...

Страница 30: ...rn the tightening bolt clockwise to tighten the belt and anticlockwise to loosen the belt 3 Tighten the locking nut after adjusting the belt Interval After one hour of operation After five hours of op...

Страница 31: ...n 3 point Attachment of PTO shaft Suspension pin Stabiliser Safety panel Brake block Blades Disc Drum Protective frame Transport locking device Tension spring Lifting cylinder Hydraulic oil pipe Gas v...

Страница 32: ...hours of operation Lubrication Belts After one hour of operation Check and tighten the belt The belt should move 20 mm under pressure Hydraulics Before each use Check that all hoses are intact connec...

Страница 33: ...33 Table of Contents MODEL FDM240 A 3050 mm B 3855 mm 35 hp 540 rpm Cat 2 4 pcs 557 kg 35 50 hp...

Страница 34: ...34 Table of Contents Version 1 1...

Страница 35: ...0 15 27 Cylinder pin shaft 1 28 Gasket 24x4 2 29 Cotter pin 4x40 6 30 Spring washer 12 4 31 Hex key M10x25 1 32 Tarpaulin 1 33 Belt pulley guard small 1 ITEM NO DESIGNATION QUANTITY 34 Belt pulley gua...

Страница 36: ...NATION QUANTITY 67 Cylinder 1 68 Pivot adjustment rod long 1 69 Pivot adjustment rod short 1 70 Gasket 18x3 3 71 Belt 2 ITEM NO DESIGNATION QUANTITY 72 Hex key M16x45 1 73 Spring hook 1 74 Hex key M12...

Страница 37: ...ng 24 13 Gearbox R35 FDM 010 Gearbox from 2023 R35 FDM 010 3 1 1 14 Hex key M12x30 4 15 Spring washer 10 9 ITEM NO DESIGNATION QUANTITY 16 Hex key M10x25 4 17 Tension adjustment 2 18 Tension plate 1 1...

Страница 38: ...38 Table of Contents Version 1 1...

Страница 39: ...ension wheel pulley 1 51 Bearing 3207 2R 1 52 Shaft 1 53 Washer 1 54 Decal 1 55 Pin shaft 1 ITEM NO DESIGNATION QUANTITY 1 Suspension 1 2 Upper suspension 1 3 Pin upper suspension 1 4 Clevis pin 11x45...

Страница 40: ...40 Table of Contents Version 1 1...

Страница 41: ...25 24 26 Drum 2 27 Connection arm 1 28 Wheel gear 27x3 5 left 3 29 Shaft upper 10 ITEM NO DESIGNATION QUANTITY 30 Hex key M10x25 40 31 Hex key M10x30 6 32 Wheel gear 27x3 5 right 3 33 Slide rail right...

Страница 42: ...t off the transmission shaft to the desired length NB The shaft may not be cut more than half the tube length 3 File the edges of the tube 4 Cut off the tube of the protective device to the same lengt...

Страница 43: ...43 Table of Contents ROTATION PATTERN 35 FDM240 Turning the blades is not recommended...

Страница 44: ...44 Table of Contents NOTES...

Страница 45: ...45 Table of Contents NOTES...

Страница 46: ...46 Table of Contents NOTES...

Страница 47: ...purchased from a dealer please contact the dealer in the first instance CAUSE YES 11 Transport damage 09 Product complaint 04 Wrong goods delivered 03 Wrong quantity Purchaser Customer number Address...

Страница 48: ...been verified The warranty does not cover Labour costs Travel costs A machine that the purchaser himself has modified or has had modified by a third party Any additional costs arising as a result of...

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