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OS-2 Oxygen Sensor 

1/27/2021 

Kele, Inc. • 3300 Brother Blvd. • Memphis, TN  38133 

Page 8 of 14 

 

 

5.2  Z

ERO 

C

ALIBRATION 

P

ROCEDURE

 

The Zero calibration procedure below MUST be done before the Span calibration. 

The progress and status of the calibration process is indicated by the color and flash-state of the front cover status 
LED (see Table 8).   

Apply the nitrogen (zero) calibration gas to the sensor using a calibration adapter, following the instructions for the 
calibration kit being used.  Ensure that gas is flowing to the sensor, then press and hold the ’ZERO’ button (see 
Figure 9) for 3 seconds until the front cover LED starts blinking YELLOW, indicating that gas sampling is in progress.   

1.

 

Ensure that the calibration adapter remains correctly seated and calibration gas continues to flow for the 
2 minute sampling period.   

2.

 

At the end of the sampling period, the sensor’s status LED blinks GREEN if the calibration was successful 
or RED if not.  

3A.  If successful (blinking GREEN): 

The gas sampling completed successfully. Turn off the calibration gas flow, remove the calibration adapter 
then 

press and hold

 the ‘ZERO’ calibration button until the LED blinks GREEN/YELLOW indicating that the 

calibration gas has been removed, the calibration has been applied and the unit is in standby for two 
minutes while the sensor re-equilibrates to the ambient atmosphere before normal operation resumes.  
The calibration is complete when the status LED returns to steady GREEN. 

OR 

       3B.  If NOT successful (blinking RED):  

The most likely cause of zero calibration sampling failure is insufficient gas flow or leaks around the 
calibration adapter failing to completely immerse the sensor in nitrogen.  Verify that calibration gas is still 
flowing at the required rate (typically about 0.2 liters per minute) and the calibration adapter is properly 
positioned.   

The calibration sampling can be re-started

 while the LED is blinking RED by again 

pressing and holding

 

the ‘ZERO’ button until the LED blinks YELLOW, then return to step 1 above. 

To exit the zero calibration routine preserving the original calibration: 

 turn off the calibration gas flow 

and remove the calibration adapter, then 

press and quickly release

 the ‘ZERO’ button.  The status LED will 

blink RED/YELLOW indicating that the calibration gas has been removed, the original calibration has been 
restored and the unit is in standby for two minutes while the sensor re-equilibrates to the ambient 
atmosphere before normal operation resumes.  The original calibration is completely restored when the 
status LED returns to steady GREEN.  

 

 

 

 

Содержание K-02

Страница 1: ...Kele Inc 3300 Brother Blvd Memphis TN 38133 Revision 1 29 2021 Oxygen Ventilation and Alarm Controller User s Manual ...

Страница 2: ...l Description 5 4 1 Special Modes 5 4 2 Warning Ventilation and Alarm Conditions 6 4 3 Setting Ventilation and Alarm Thresholds 6 4 4 Concentration Reporting 7 5 Sensor Calibration 7 5 1 Calibration Gases 7 5 2 Zero Calibration Procedure 8 5 3 Span Calibration Procedure 9 6 Sensor Module Replacement 10 6 1 Field Replacement of Sensor Modules 10 7 Warranty 11 7 1 Duration 11 7 2 Limited warranty an...

Страница 3: ...wer Voltage 14 30 VAC RMS or DC Isolated power supply separate transformer not required Power Consumption 5W Control Relays 2 Separate SPDT line voltage capable relays for warning ventilation and alarm outputs 10 Amps max at 120 277 VAC RMS or 30 VDC Concentration Reporting Output Isolated powered 4 20 mA current loop output 4 mA output 0 concentration 20 mA 25 Maximum loop resistance 510Ω Termina...

Страница 4: ...lectronics are attached to the front cover There are trade conduit knock on all sides for electrical connections In potentially damp locations the knock out on the bottom of the case should be used to minimize the possibility of water entry DO NOT USE THE VENT HOLES FOR WIRE ENTRY This unit is designed to mount to a rigid vibration free surface near the middle of the area to monitored about 5 feet...

Страница 5: ...lvd Memphis TN 38133 NSTALLATION The controller is not equipped with a power switch it is operational whenever sufficient power is applied to the All electrical connections to the controller are made through screw terminals that can be unplugged er s enclosure contains conduit knockouts on all sides for flexibility during Figure 2 for details and dimensions of the enclosures ONNECTIONS The sensor ...

Страница 6: ...r to the controller OS 2 Oxygen Sensor Kele Inc 3300 Brother Blvd Memphis TN 38133 Figure 6 Location of Power Terminal s for relay connection are provided in ventilation and Alarm relay Determine if the device being attached to the relay output should be wired in NO or NC configuration Unplug the relay output screw terminal voltage for the device being attached to the controller s relay output to ...

Страница 7: ...normal operation ESCRIPTION is a ventilation and alarm controller that senses the oxygen concentration in the ambient space around it contact closure that can be used to operate ventilation fans when oxygen concentration approaches unsafe levels a second set of alarm contacts is operated to trigger an alarm a calibrated module that can be replaced with minimal effort when it reaches while leaving ...

Страница 8: ...Setting Table 6 Concentration Settings Analog Output Relays Actuated Comment 20 mA Depends on concentration During normal operation 20 mA NONE During start up interval or any time during calibration 20 mA Depends on concentration Sensor nearing the end of service life Relays and analog output function normally 4 mA Warning Ventila tion After calibration of expired Sensor is no longer operational E...

Страница 9: ...s from the sensor are reported by the controller The output connector location is shown in Figure 3 Output scaling is as shown in ALIBRATION calibration at the specified calibration interval listed in is maintained over its life Calibration is a the sensor module with oxygen free or and then a specific concentration or span gas Two calibration are provided on the main board as shown in During gas ...

Страница 10: ...e calibration gas has been removed the calibration has been applied and the unit is in standby for two minutes while the sensor re equilibrates to the ambient atmosphere before normal operation resumes The calibration is complete when the status LED returns to steady GREEN OR 3B If NOT successful blinking RED The most likely cause of zero calibration sampling failure is insufficient gas flow or le...

Страница 11: ...when the status LED returns to steady GREEN OR 3B If NOT successful blinking RED The most likely causes of span gas sampling failure are Insufficient gas flow or leaks around the calibration adapter not completely immersing the sensor in the calibration gas Verify that calibration gas cylinder has not run out and the calibration adapter is properly positioned The oxygen concentration in the calibr...

Страница 12: ... indicator is no longer flashing red and then close the controlle OS 2 Oxygen Sensor Kele Inc 3300 Brother Blvd Memphis TN 38133 EPLACEMENT the front cover LED will blink RED slowly and the module s analog to indicate the sensor is not operational When this occurs the sensor module must be O2 will again operate normally Calibrated sensor modules are available from Kele Oxygen Sensor Cal Kit UCK 3 ...

Страница 13: ...mpatible with those Products Unless KELE agrees otherwise to obtain service under this warranty Buyer must pack any nonconforming Product carefully and ship it postpaid or freight prepaid to Kele Inc at 3300 Brother Blvd Memphis TN 38133 before the expiration of the warranty period Buyer must include a brief description of the nonconformity Any actions for breach of this warranty must be brought w...

Страница 14: ...failures If a failure is detected the front cover status LED will blink slowly RED the warning relay will be activated and the concentration reporting analog output will stay at 4 mA until the sensor is replaced 8 2 LIFE SAFETY This unit is not designed certified sold or authorized for use in applications where the failure of this device could be reasonably expected to result in personal injury or...

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