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CONTROLLING A 240VAC SINGLE PHASE PUMP MOTOR WITH THE 

PUMP CONTROLLER POWERED FROM A LOW VOLTAGE AC SUPPLY

MAINS VOLTAGE REMOTE INPUT CONNECTIONS

27

Maximum 2.4kW

Содержание F60

Страница 1: ...KELCO F60 DIGITAL PUMP CONTROLLER INSTALLATION INSTRUCTIONS KELCO Engineering Pty Ltd Sydney Australia www kelco com au Version 180516...

Страница 2: ...e the pump will continue to run for a short period held on by the controller s built in run on timer If acceptable conditions fail to return the pump will be shut down after the run on time period Pre...

Страница 3: ...mbly Onto The Paddle Assembly 9 Trimming the Paddle 10 Detaching the Electrical Housing 11 Sensitivity Adjustment 12 Limitations 13 Table of Limitations 14 Electrical 15 The HD Heavy Duty Terminal 16...

Страница 4: ...instructions in the literature accompanying the pump controller WARNING This symbol is intended to alert the user to the presence of un insulated dangerous voltage within the pump controller s enclos...

Страница 5: ...t Do not drill holes in this controller s casing Refer all installation and servicing to qualified service personnel Servicing is required when the controller has been damaged in any way such as expos...

Страница 6: ...ller s simple programmable interface This document sets out in detail the installation and functions of the controller and some of the main ways in which it can be used in pumping and irrigation syste...

Страница 7: ...d in the discharge pipework of the pumping system either before or after the system s air cell If the system does include an air cell a decision has to be made as to which side of the air cell to loca...

Страница 8: ...he slow pressure fall from the air cell After The Air Cell If you install the F60 in the pipework after the air cell the controller will start the pump each time flow pushes its paddle forward or each...

Страница 9: ...controller for extended periods Without its lid in place the F60 is not water resistant and presents a potential shock hazard Take great care not to splash water onto the controller when the lid is n...

Страница 10: ...m Allen Key supplied Tighten the screw and then release your hand from the top of the housing Pressing down with your hand on the housing preloads the O ring seal between the housing and the paddle as...

Страница 11: ...ALIGNING THE PADDLE ASSEMBLY 8...

Страница 12: ...Locking the electrical housing onto the paddle assembly LOCKING SCREW USE 3mm A F ALLEN KEY PROVIDED TO LOCK THIS SCREW SECURELY CONTROLLER HOUSING PADDLE ASSEMBLY PADDLE PIVOT BOLT 9...

Страница 13: ...lows you to enter your pipe diameter and paddle dimensions It will then determine if the selected paddle dimensions are adequate for the application Spare paddles to suit the F60 pump controller are a...

Страница 14: ...the paddle housing Simply reverse this procedure to refit the electrical housing to the controller taking care to ensure the pressure seal O ring on the top of the wet end is in place and is clean an...

Страница 15: ...ind the sensitivity adjustment screw anti clockwise outward the force against the paddle that resists flow will be reduced The paddle will become increasingly more sensitive and will respond to progre...

Страница 16: ...e life from the controller we recommend it be protected from direct exposure to the sun and rain Intense sun light will eventually cause discoloration of the clear lid on the controller and will also...

Страница 17: ...minutes in 1 minute increments Anti Cycling Modes 1 to 3 Only Adjustable from 1 motor start per hour to 1800 starts per hour Run Dry Auto Restart User Settable to Single or Repeated Attempts Adjustabl...

Страница 18: ...so be operated from an 18 to 24V AC or DC supply by utilising the low voltage active terminal LV and common neutral terminal N see the included wiring diagrams When operated from a low voltage DC supp...

Страница 19: ...d when the F60 pump controller is connected to external timers low wattage relays or to any other external device where voltage free contacts are required It is strictly intended for the direct contro...

Страница 20: ...rom 7 to 9mm diameter See attached sketch for assembling the cable gland components The controller is supplied with a set of steel crimp rings The crimp rings are to provide strain relief for the cont...

Страница 21: ...nal chamfer faces toward the rubber groumet Controller Housing CABLE GLAND ASSEMBLY Crimp the ears of the strain relief ring onto cable and pull cable back into slots in the gland housing NOTE As supp...

Страница 22: ...at 30VDC Resistive Load 500mA at 5VDC Minimum Load RELAY 2 CONTACT RATING 16A at 250VAC Resistive Load 16A at 30VDC Resistive Load Do not connect any supply greater than 25VAC or DC to the LV termina...

Страница 23: ...n must be regarded as operating at full mains potential whenever the F60 is powered from the mains The remote switch can be installed some distance from the F60 The maximum distance is limited by cabl...

Страница 24: ...ts should only require a low wetting current The current in the remote loop only runs to a few milliamperes and requires a switch that will conduct when closed under low current conditions Mechanical...

Страница 25: ...IT IS FAR BETTER TO HAVE A PERMANENT SUPPLY ONTO THE ACTIVE AND NEUTRAL TERMINALS AND TO CONNECT A REMOTE SWITCH TO THE LV AND R TERMINALS SUPPLY NEUTRAL SUPPLY ACTIVE EXTERNAL ALARM CONNECTIONS RELA...

Страница 26: ...CONTROL OF A SINGLE PHASE PUMP MOTOR WITH A SECONDARY SOURCE BACK UP PUMP AND A REMOTE INPUT SWITCH 23 CONNECTIONS FOR PLUG AND PLAY INSTALLATION...

Страница 27: ...LOW VOLTAGE AC CONNECTIONS WITH A REMOTE INPUT SWITCH LOW VOLTAGE DC CONNECTIONS WITH A REMOTE INPUT SWITCH 24...

Страница 28: ...CONTROL OF A SINGLE PHASE PUMP MOTOR WITH REMOTE INPUT AND AN EXTERNAL ALARM BASIC SINGLE PHASE WIRING DIAGRAM 25 Maximum 2 4kW Maximum 2 4kW...

Страница 29: ...RNAL ALARM 26 Alarm or siren 220 240 VAC device 16A maximum load resistive Coil A3 A2 A1 N Contactor 3 Phase pump motor 3 Phase supply Remote Level or Pressure Switch Note Contacts are normally open 3...

Страница 30: ...CONTROLLING A 240VAC SINGLE PHASE PUMP MOTOR WITH THE PUMP CONTROLLER POWERED FROM A LOW VOLTAGE AC SUPPLY MAINS VOLTAGE REMOTE INPUT CONNECTIONS 27 Maximum 2 4kW...

Страница 31: ...y voltage across the positive and negative terminals must never exceed 14VDC or the flow switch will be damaged The supply terminals are reverse polarity protected however the flow switch will simply...

Страница 32: ...F60 Controls their Functions 29...

Страница 33: ...erminal Link this terminal to the relay 1 normally open terminal when directly controlling pump motors 10 Remote Input Light Blue This light is on whenever the remote input switch is closed 11 Program...

Страница 34: ...tations in terms of supply voltage and motor loads Spare Parts Spare paddles are available for the F60 pump controller from your supplier Warranty The F60 is warranted against faulty workmanship and m...

Страница 35: ...834 844 Head Office and Factory 9 9 Powells Road Brookvale 2100 Australia Postal Address PO Box 7485 Warringah Mall NSW 2100 Phone 61 2 99056425 Fax 61 2 99056420 Email sales kelco com au Web www kelc...

Страница 36: ...e the pump will continue to run for a short period held on by the controller s built in run on timer If acceptable conditions fail to return the pump will be shut down after the run on time period Pre...

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