ZHEJIANG KAYO MOTOR CO., LTD.
www.kayomoto.com
30
1.
Remove spring washer from the chain.
2.
Remove the active section.
3.
Pull the chain out from the bottom of sprocket.
4.
Installation is in the reverse order of removal.
Checking the chain tension
1.
Raise the motorcycle with a lift stand, leave the rear wheel in air.
2.
Measure the distance between the back of swing arm and chain, normal distance in 30-40mm region.
3.
Loose the rear axle nut.
4.
Find out the max tension position in normal distance.
5.
Adjust chain tensioner nuts, make sure both swing arm ends are aligned.
6.
Tighten tensioner nut.
7.
Tighten rear axle nut.
8.
Check the maximum Tension point, if necessary readjust it.
if the chain is tensioned too much or more than 2% , replace the chain, better to replace sprocket and chain guide
together. Because of other wearing parts will reduce the working time of new chain.
if replace wearing parts, it is recommend to use KAYO original parts.
Lubricate chain regularly. Refer to lubrication section.
Note
：
Alternate dry and wet working conditions will greatly shorten the service life of the chain and related parts.
Please choose appropriate lubricant for lubrication.
Note
：
if the chain needs tension frequently and there is no wear on sprockets and chain, contact KAYO dealer and
make a inspection.
Checking the rear sprocket, engine sprocket and chain guide
Chain guide slider
Replace chain guide slider and cover, if they’re in sever wear
condition.
