KAUP T 466 Series Скачать руководство пользователя страница 19

Страница: 19 / 20

Operating Manual

Original Operating Manual

Fault

Possible cause

Correction

Oil leakage

At cylinder

Screw fitting is leaking

Tighten / seal screw fitting

Sealing kit defective

Replace sealing kit

Piston rod scored

Replace piston rod and
sealing kit

Fork arms drift when
forklift corners

Internal fluid exchange
between the cylinders

Replace sealing kit

Sideshifter

When shifting

Too slow

Pressure supplied by the FFZ
too low

Increase pressure at the FFZ

Bore of the throttle valve is too
small

Re-bore the throttle valve or
replace it with a larger one

Jerky shifting action

Supporting roller defective

Replace supporting roller

Supporting roller not properly
lubricated

Lubricate supporting roller

Sliders not properly lubricated

Lubricate sliders

Supporting roller does
not rotate

Supporting roller defective

Replace supporting roller

Supporting roller not properly
lubricated

Lubricate supporting roller

Housing scrapes on the
conduit

Slider is worn

Replace sliders

Oil leakage

Leaking

Screw fitting is leaking

Tighten / seal screw fitting

Sealing kit defective

Replace sealing kit

Piston rod scored

Replace piston rod and
sealing kit

Solenoid valve

Not functioning

Solenoid coil defective

Replace solenoid coil

No power to the magnet

Inspect power cable and
connections

Legend: FFZ = lift truck

Содержание T 466 Series

Страница 1: ...anual Original Operating Manual 1 Edition 06 15 Subject to modifications Fork Positioner T 466ZH T 466 Fork Positioner with welded on forks with sideshift T 466Z Fork Positioner with welded on forks without sideshift ...

Страница 2: ...d on defects 5 1 7 Limits of applicable use 5 2 Safety aspects 6 3 Design 7 3 1 Proper use of the equipment 7 3 2 Improper use 8 4 Installation and checking out 8 4 1 Installation 8 4 1 1 Fork Positioner with sideshift 9 4 1 2 Fork Positioner without sideshift 10 4 2 Checking out 11 4 2 1 Bleeding the hydraulic system 11 4 2 2 Adjustment after putting into service 11 5 Operation 11 5 1 General 11 ...

Страница 3: ...n of Conformity Summary 20 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 6021 865 395 0049 0 6021 865 284 0049 0 6021 865 352 Orders for spare parts Domestic 0049 0 6021 865205 0049 0 6021 865251 Orders for spare parts Export 0049 0 6021 865344 0049 0 6021 865348 Outside of normal business hours t...

Страница 4: ... following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Specific details relating to the efficient use of the attachment and other advice Lists are denoted by a shadowed box Steps to be performed by the operator are denoted by a black dot 1 In illustrations ...

Страница 5: ...onents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments are intended for use under the following climatic conditions Average ambient temperature for continuous operation 25 C Allowable maximum ambient temperature short term up to 1h 40 C Allowable minimu...

Страница 6: ...a safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes and faults in operation of the attachment that affect safety The attachment shall be shut down Use aids to vision e g mirrors camera etc where goods being transported obstruct vision Only allow work o...

Страница 7: ...ithout sideshift hooks 8 are installed to the clamp body 3 using bolts 7 For model 2 an additional locking device 9 is installed to the clamp body 3 using bolts 10 3 1 Proper use of the equipment Fork positioners are designed for carrying loads on pallets or in skeleton containers Proper use of the machine and or equipment includes the following Observance of the operating manual at all times Obse...

Страница 8: ...s not permitted to clamp loads Transporting persons with the load or load handling devices 4 Installation and checking out 4 1 Installation Installation and commissioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting means Capacity 250 kg M16 1200 kg M16 2000 k...

Страница 9: ...Operating Manual Original Operating Manual 9 4 1 1 Fork Positioner with sideshift ...

Страница 10: ... Mount the lower hooks 2 tightening the screws 5 with a torque of 190 Nm Connect the hose lines 6 and 7 to the hydraulic connectors on the lift truck Before initial operation check the functions and the identification of the attachment with the movement directions of the operating elements operating lever joystick etc Mount the residual carrying capacity notice and identification of the operating ...

Страница 11: ... from the fully open to the fully closed position Inspect the hydraulic connections for leakage 4 2 2 Adjustment after putting into service The hydraulic system is under pressure During work on hydraulic components oil spurting out can cause injuries Unload the system in accordance with the operating instructions of the lift truck manufacturer In the case of injuries caused by high pressure oil in...

Страница 12: ... attachment up to the load to maximum extent Raise the load about 300 mm and tilt the mast backwards Centre the load to the middle of the lift truck during take up and transport 5 3 Driving Ensure that pallets boxes containers and packaging are in good condition Do not drive with the mast tilted forward Take care when driving that neither the attachment nor the load comes into contact with the gro...

Страница 13: ...perating instructions of the lift truck manufacturer In the case of injuries caused by high pressure oil inform the works physician and seek out a specialist immediately Screw connections can loosen due to vibration of the attachment During routine maintenance check that screw connections are correctly torqued and replace screws which are visibly damaged Note the following tightening torques which...

Страница 14: ...icants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Complex soap grease NLGI Class 2 e g Turmogrease Gel M 5 Foundry quality Teflon spray e g Wieds or Rivolta Only for plastic sections The specified maintenance schedules can change as a result of the operating conditions such as extreme cold heat and dust or poor ground...

Страница 15: ...r Check screw conntections on the hooks 6 on the sideshift components 7 To do so remove the arm adjusting device in the reverse order to that described in section 4 1 and remove the guide rail The screws are accessible from the rear side on the hooks 8 16 on the interlock 17 Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General 16 17 ...

Страница 16: ...s 3 are seated correctly Then fit the fork positioner as described in section 4 1 Replace worn sliders 4 by removing nut 9 from each cylinder 10 Pull the carriage to the side to remove Replace the sliders 4 Push the carriage into clamp body and reinstall nuts 9 of cylinders 10 Replace defective supporting rollers 11 in the hooks 5 by removing the screws 6 Using suitable lifting mean tilt the clamp...

Страница 17: ... the thickness of the fork As necessary Bent forks are not safe to operate and their continued use should be prevented Straightening of forks may only be performed by the manufacturer of the fork or by one of his authorised workshops You can increase the service life of forks by using forks especially protected against wear 6 3 3 Identification plate and caution board ...

Страница 18: ... without engraved in the material 7 Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel Fault Possible cause Correction Fork Positioner Opening and closing Lack of synchronisation Tolerance of flow divider Move the cylinders until fully open or fully closed and against the stops Movement too slow Insufficient fluid flow from truck s hydraulics Increase fl...

Страница 19: ...er one Jerky shifting action Supporting roller defective Replace supporting roller Supporting roller not properly lubricated Lubricate supporting roller Sliders not properly lubricated Lubricate sliders Supporting roller does not rotate Supporting roller defective Replace supporting roller Supporting roller not properly lubricated Lubricate supporting roller Housing scrapes on the conduit Slider i...

Страница 20: ... pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an extended period the hydraulic connectors must be sealed against contamination and damage Store the attachment in a clean dry environment 11 Spare parts list not part of the Operating Manual 12 EC Declaration of Con...

Результаты поиска

Содержание T 466 Series

Отзывы:

Бренды по названию

Популярные бренды

KAUP T 466 Series, Руководство по эксплуатации

Результаты поиска

Содержание T 466 Series

Отзывы:

Бренды по названию

Популярные бренды