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Operating Manual

 

 

 

Original Operating Manual 

11 

 

   

Demount the lower hooks (2). 

   

Mount the attachment on the fork carriage of the lift truck (3). 

   

Check that the attachment is correctly seated in the centre lock (4).

 

   

Mount the lower hooks (2), tightening the screws (5) with a torque of 190 Nm. 

   

Connect the hose lines (6) to the hydraulic connectors on the lift truck.

 

   

Trucks equipped with attachments which hold the load by power (e.g. paper clamp) shall 
feature control(s) with a secondary action to prevent unintentional release of the load. Also 
take note in this respect of the operating instruction of the lift truck. 

   

Before initial operation, check the functions and the identification of the attachment with the 
movement directions of the operating elements (operating lever, joystick, etc.). 

   

Mount the residual carrying capacity notice and identification of the operating elements (if 
not already present) of the combination of lift truck/attached equipment on the lift truck. 

 

4.2 

Checking out 

 

 

KAUP-attachments are delivered pre-lubricated. If the attachment has been in storage 
for a longer period, we recommend that it be lubricated again before being placed in 
service. See 6. Maintenance and onwards.

 

 

Failure of the safety devices (e.g. the pressure relief valve and the non-return 
valve) and incorrect connection of the controls to the actuators can cause 
malfunctioning of the attachment and damage to it. 

 

After mounting and before initial operation, check the functions and the 
identification of the attached equipment with the movement directions of the 
operating elements (operating lever, joystick, etc.). 

 

4.2.1  Bleeding the hydraulic system 

 

   

Start the lift truck. 

 

 

Move the sideshifter repeatedly in both directions to maximum extent.

 

 

 

Repeatedly cycle fork positioner from the fully open to the fully closed position. 

 

 

Inspect the hydraulic connections for leakage.

 

 
 
 
 
 

Содержание T 415B

Страница 1: ...SAP 100603 en Operating Manual Original Operating Manual 1 Edition 09 14 Subject to modifications Drum clamp T 415B T 405B T 415B Drum clamp with sideshift T 405B Drum clamp without sideshift...

Страница 2: ...ation 8 4 1 1 Drum clamp with sideshift 9 4 1 2 Drum clamp without sideshift 10 4 2 Checking out 11 4 2 1 Bleeding the hydraulic system 11 4 2 2 Adjustment after putting into service 12 5 Operation 13...

Страница 3: ...ons and to provide additional support Technical Support 0049 0 6021 865 395 0049 0 6021 865 284 0049 0 6021 865 352 Orders for spare parts Domestic 0049 0 6021 865205 0049 0 6021 865251 Orders for spa...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...ing body 1 A middle frame 8 is operated by a hydraulic cylinder 9 which then moves the inner slide 11 with a chain 10 A pivoting pressure plate 13 is attached to the arm 12 This pressure plate 13 has...

Страница 8: ...ce of the technical data on the identification plate on the attachment Adherence to the specified inspection and maintenance instructions 3 2 Improper use Exceeding the allowable load capacity and loa...

Страница 9: ...wer hooks 2 Mount the attachment on the fork carriage of the lift truck 3 Check that the attachment is correctly seated in the centre lock 4 Ensure correct seating of the spacers 7 Mount the lower hoo...

Страница 10: ...tion of the lift truck Before initial operation check the functions and the identification of the attachment with the movement directions of the operating elements operating lever joystick etc Mount t...

Страница 11: ...identification of the operating elements if not already present of the combination of lift truck attached equipment on the lift truck 4 2 Checking out KAUP attachments are delivered pre lubricated If...

Страница 12: ...k out a specialist immediately Synchronising the arms The synchronization of arms is adjusted ex factory This can alter for different friction conditions wear temperatures and volumes conveyed Perform...

Страница 13: ...defects Repeat faults to your superior and have them rectified without delay Be aware of persons present in the area where you are working or driving and ensure that they are not endangered Do not tra...

Страница 14: ...contact with the ground Driving with the load stabiliser opened may cause damage to supporting components During driving make sure that the load stabiliser either abuts on the load or is closed compl...

Страница 15: ...which are visibly damaged Note the following tightening torques which are valid for screws with connecting surfaces according to ISO 4762 ISO 4014 ISO 4032 etc Screw bolt rating 8 8 10 9 12 9 M6 thre...

Страница 16: ...into account by the owner With other loads such as fork arms with a length of over 2 400 mm or raised load centres amended shorter maintenance intervals should be agreed by the user with the manufact...

Страница 17: ...Operating Manual Original Operating Manual 17 6 3 2 Load stabilizer 41 26 23 27 41 5 10 11 2 3 18 22 4 24 20 19 21 25 13 16 1 12 23 32...

Страница 18: ...or leakage and damage After 50h every 500h thereafter Check screws 1 on the slide 2 3 on the picket 4 and clamping body 5 6 and nuts 7 on the forks 8 and slide 9 Replace loose or damaged screws Torque...

Страница 19: ...g 21 and lock nut 22 to the slide 2 Ensure that the screw 1 and washer 16 is mounted on the slide 2 Renew worn sliders 14 by removing the nuts 26 of the cylinder 27 Pull the slide 9 out of the clampin...

Страница 20: ...the fork 36 Pull the pin 35 out to the side and the fork 36 to the front of the support 37 of the clamping body 5 Remove screw 38 and pin 40 and replace wear plate 39 Reinstall screw 38 and pin 40 ins...

Страница 21: ...o the clamp body 5 Renew worn sliding pieces 12 by removing the bolt 1 Remove the bolt 19 bush 20 pressure spring 21 and lock nut 22 from the slide 2 Pull the slide 2 upwards out of the centre frame 2...

Страница 22: ...2 Original Operating Manual 6 3 5 Mounting without sideshift After 50h every 500h thereafter Check screws 1 on the lower hook 2 Replace loose or damaged screws Torque the screws as specified in Chapte...

Страница 23: ...tment and maintenance The load stabiliser is equipped with chain redirection Due to the hydraulic cylinder the chain is subject to a high load This is evidenced by increased wear and stretching of the...

Страница 24: ...ove the picket 2 upwards or downwards on the clamping body 3 to the next possible position and remount the screws 1 Afterwards proceed as described in point 1 Renew worn parts of the chain redirection...

Страница 25: ...UP order number 1 Identification plate only by Quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into...

Страница 26: ...ease flow rate of truck s hydraulics Load not holding Pressure too low Increase the pressure from the lift truck Pressure too low on pressure relief valve Increase pressure on the pressure relief valv...

Страница 27: ...too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not properly lubricated Lubricate sliders Supp...

Страница 28: ...f support e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an e...

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