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FOLD DOWN GUARDRAIL 

INSTALLATION PROCEDURE

Step 1: Post and bracket installation

 

– Insert M10 x 90mm SS Bolt, 2 washers and 2 

nyloc nuts.

 

– When doing up the nut, the nut must not be 

tight on the bracket.

 

– Allow approx 1mm gap to allow post to move.

Step 2: Set out base channels

 

– Base channels must be set out at no more 

than 2000mm apart.

 

– Drill out base channel (4 x 6mm holes).

 

– Fix base channels to roof deck with 4 x 5mm 

bulb-tite rivets.

Step 3: Assemble the post/bracket to the base 
channel

 

– Fix the bracket to the channel using 6 x 20mm 

tek screws.

 

– Ensure the post is vertical before fixing off 

completely.

www.sayfa.com.au

June 2015

CALL 1300 301 755

Page 3

NOTE!

1 Fold Down section comprises of 3 posts and 

4000mm of Guardrail.

Assemble the post to the 

Bracket.

Insert M10 x 90mm SS Bolt, 

2 washers and 2 nyloc nuts.

When doing up the nut, the 

nut must not be tight on the 

bracket. allow approx 1mm 

gap to allow post to move.

1

Post/Bracket Assembly

Nyloc Nut

Washer

Washer

M10 x 90

Bolt

INSTALLATION GUIDE

SENTRY

FOLD DOWN 

GUARDRAIL SYSTEM

FOLD DOWN GUARD RAIL SYSTEM

It is very important to ensure these channels are in line with 
each other and that the roof deck is in line. (if not, this will cause 
problems with the folding mechanism)

www.sayfa.com.au

June 2015

CALL 1300 301 755

Page 5

Assemble the post/bracket to 

the Base Channel.

Fix the bracket to the channel 

using 6 x 20mm Tek Screws.

Ensure the post is vertical 

before fixing off completely.

3

INSTALLATION GUIDE

SENTRY

FOLD DOWN 

GUARDRAIL SYSTEM

FOLD DOWN GUARD RAIL SYSTEM

www.sayfa.com.au

June 2015

CALL 1300 301 755

Page 5

Assemble the post/bracket to 

the Base Channel.

Fix the bracket to the channel 

using 6 x 20mm Tek Screws.

Ensure the post is vertical 

before fixing off completely.

3

INSTALLATION GUIDE

SENTRY

FOLD DOWN 

GUARDRAIL SYSTEM

FOLD DOWN GUARD RAIL SYSTEM

www.sayfa.com.au

June 2015

CALL 1300 301 755

Page 4

Set out base channels.

Base channels must be set out 

at no more than 2000mm 

apart. Drill out base channel 

(4 x 6mm holes). Fix base 

channels to roof deck with 4 

x 5mm Bulb-tite rivets.

IMPORTANT!

It is very important to ensure 

these channels are in line with 

each other and that the roof 

deck is in line. (if not, this will 

cause problems with the 

folding mechanism)

2

5mm Bulb-tite rivet

Base Channel

Nitrile foam seal

Roof Deck

2m M

ax

Note:- 

1 Fold Down section comprises of 3 posts and 

4000mm of Guardrail.

Guardrail Installation

INSTALLATION GUIDE

SENTRY

FOLD DOWN 

GUARDRAIL SYSTEM

FOLD DOWN GUARD RAIL SYSTEM

www.sayfa.com.au

June 2015

CALL 1300 301 755

Page 4

Set out base channels.

Base channels must be set out 

at no more than 2000mm 

apart. Drill out base channel 

(4 x 6mm holes). Fix base 

channels to roof deck with 4 

x 5mm Bulb-tite rivets.

IMPORTANT!

It is very important to ensure 

these channels are in line with 

each other and that the roof 

deck is in line. (if not, this will 

cause problems with the 

folding mechanism)

2

5mm Bulb-tite rivet

Base Channel

Nitrile foam seal

Roof Deck

2m M

ax

Note:- 

1 Fold Down section comprises of 3 posts and 

4000mm of Guardrail.

Guardrail Installation

INSTALLATION GUIDE

SENTRY

FOLD DOWN 

GUARDRAIL SYSTEM

FOLD DOWN GUARD RAIL SYSTEM

30

Kattsafe / Guardrail / Installation manual

Copyright, trademarks and product codes are property of Kattsafe. 
Patents and design registrations may apply to these products.

Содержание GUARDRAIL

Страница 1: ...INSTALLATIONMANUAL GUARDRAIL...

Страница 2: ...designated access to roof mounted plant and equipment Installation manual Guardrail Product brochure Guardrail and walkway Find all related products and resources on our website kattsafe com au Insta...

Страница 3: ...n Kattsafe recommendations fulfill current workplace requirements for the safety of building maintenance subcontractors employees and the general public For more information please contact Kattsafe ka...

Страница 4: ...lip surface to walk on Pre fabricated modular guardrail The modular guardrail components and fixings allow for a fully adjustable system to fit varying applications and on site requirements Additional...

Страница 5: ...ail metal deck mount GW31 Fold down guardrail concrete mount GW32 Fold down guardrail metal deck mount GW4 Walkway with guardrail one side metal deck mount 5 Kattsafe Guardrail Installation manual Cop...

Страница 6: ...oth sides metal deck mount GW7 Walkway with guardrail both sides levelled metal deck mount GW8 Walkway GW9 Walkway levelled 6 Kattsafe Guardrail Installation manual Copyright trademarks and product co...

Страница 7: ...rner Post kit Fixings Handrail and kneerail End caps Self closing gate adjustable 7 Kattsafe Guardrail Installation manual Copyright trademarks and product codes are property of Kattsafe Patents and d...

Страница 8: ...nut setter Pitch meter Tape measure Drop saw Battery powered or hand operated Gesipa riveter Marking pen 8 Kattsafe Guardrail Installation manual Copyright trademarks and product codes are property o...

Страница 9: ...t and take all reasonable precautions to eliminate or control potential hazards and risks during the installation of this product 6 Complete all necessary OH S documentation including a Job Safety Ana...

Страница 10: ...rdrail is not designed to support rope access abseil systems which will need to be configured independently of the guardrail system 6 This system under normal use and environment has a life expectancy...

Страница 11: ...etween guardrails intermediate rails or toeboards shall not be less than 550mm Minimum width of walkway must be 600mm Typical Guardrail Requirements From AS1657 2018 Standards Min 50mm Clearance Guard...

Страница 12: ...ICATIONS 4117 19 8 2021 GW300 5 om AS1657 2018 Standards cation Types IN LINE WITH SLOPE Max 10 Direction of Travel Walkway 0 10 Degrees Max 20 15 G Rail Req Direction of Travel Cleats Walkway 11 20 D...

Страница 13: ...2 CS 2000 2000 Preferred Max 2200 if more than 2 posts POST SPACING 2 POSTS POST SPACING 2 POSTS HANDRAIL CANTILEVER MAX OVERHANG 300 Max 400 if more than 2 posts Max 450 Max 560 Max 450 100 Max 10mm...

Страница 14: ...TTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG No DATE Code...

Страница 15: ...rew GW379 Kneerail End Cap GW378 Handrail End Cap HIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayf...

Страница 16: ...aseplate side mount 1080 GW351 20 SENTRY Guardrail Post SD910 10 Screw 10 16 x 16mm Tek S_S GW378 Handrail Endcap GW379 Kneerail End Cap Concrete Parapet Must be structurally sound and or verified by...

Страница 17: ...RMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG No DATE Code REV DES...

Страница 18: ...ite rivet THIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC...

Страница 19: ...k screw 5 SD913 5mm bulb tite rivet THIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029...

Страница 20: ...x 700 Max 1045 Walkway Nitrile Foam Seal Roof Deck Bulb tite Rivet Main Support Channel 625 Refer to POST SPACING 450 Max 700 Max 1045 THIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE...

Страница 21: ...ail both sides levelled metal deck mount Key Code item 1 SD910 10 10 16 x 16 SS tek screw 2 SD907 20 12 14 x 20 SS tek screw 3 SD907 48 12 14 x 48 SS tek screw 4 SD907 45 12 14 x 45 Galvanised tek scr...

Страница 22: ...08 2019 GW382 GW383 2 GW382 Handrail Elbow GW383 Kneerail Elbow SD907 20 20mm Tek Screw SD907 20 20mm Tek Screw SENTRY Corner Elbow Installation Insert the corner elbow into the handrail extrusion an...

Страница 23: ...yfa com au F 61 1300 881 092 E sayfa com au DESCRIPTION SENTRY Splice Join In AL782 Sentry Handrail Splice AL783 Sentry Kneerail Splice SD907 20 20mm Tek Screw THIS PROPERTY REMAINS THE PROPERTY OF SA...

Страница 24: ...2 S S F GW387 Closure Bend 40 540 HIS PROPERTY REMAINS THE PROPERTY OF SAYFA GROUP AND MAY NOT BE CHANGED WITHOUT WRITTEN PERMISSIONFOR FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 M...

Страница 25: ...NOT BE CHANGED WITHOUT WRITTEN FURTHER INFORMATION REFER TO OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG...

Страница 26: ...OUR WEBSITE AT sayfa com au 1029 MOUNTAIN HWY BORONIA VIC 3155 T 61 1300 301 755 E sales sayfa com au F 61 1300 881 092 E sayfa com au DRG No DATE Code REV DESCRIPTION Sentry Guardrail and Walkway Co...

Страница 27: ...ELESCOPIC RAIL AT REQUIRED WIDTH ADJUSTABLE GATE TO BE APPLIED BETWEEN 600mm AND 850mm SELF CLOSING GATE ADJUSTABLE TELESCOPIC RAIL WARNING Always mount the Self Closing Gate to open towards the safe...

Страница 28: ...18 1 800 504 Standard GW353 Base Kit 4 x 6mm Rivets Total Shortened base option 4 x 8mm Rivets Total 2 x 20mm Teks or Rivets 8mm Bulbtite Rivet 4 20mm Tek Screw 2 Post and Brace as per standard instal...

Страница 29: ...IN RIB ROOF DECK 7879 16 8 2018 GW370 1 20mm Tek Screw EPDM Foam Seal C Channel Section Roof Deck Min 4 Fixings per post EPDM Seal Standard SENTRY GW353 Post Guardrail to be installed as per SENTRY In...

Страница 30: ...mble the post bracket to the Base Channel Fix the bracket to the channel using 6 x 20mm Tek Screws Ensure the post is vertical before fixing off completely 3 INSTALLATION GUIDE SENTRY FOLD DOWN GUARDR...

Страница 31: ...nment of the posts when folding the system down 4 16mm Tek Screws 20mm Tek Screws Brace Post INSTALLATION GUIDE SENTRY FOLD DOWN GUARDRAIL SYSTEM FOLD DOWN GUARD RAIL SYSTEM System can now be folded u...

Страница 32: ...ARD RAIL SYSTEM www sayfa com au June 2015 CALL 1300 301 755 Corner Installation Detail P INSTALLATION GU SENTRY FOLD DOWN GUARDRAIL SYSTEM FOLD DOWN GUARD RAIL S www sayfa com au June 2015 CALL 1300...

Страница 33: ...x 75 or 100 Screw Bolts Fold Down G Rail Base Nylon Washer MIN 150 After Drilling Fill hole with Polyurethane Sikaflex before inserting screwbolt INSTALLATION GUIDE SENTRY FOLD DOWN GUARDRAIL SYSTEM F...

Страница 34: ...roof deck 50 x 50 x 3 Angle 20mm Tek Screw 45mm Tek Screw 16mm Joiner 16mm Tek Screw 65 x 16 RHS Slats 32 use 2 x RHS Slats as spacers 97 Centres 60 See notes over page 45mm Tek Screw 34 Kattsafe Guar...

Страница 35: ...m has been engineered for wind speeds of up to 44m s For Guardrail longer than 5m the first 2m from each end requires stanchions to be at 1000mm centres 2000 If greater than 5m see note below 2000 100...

Страница 36: ...15 Vertical Handrail Custom 2 GW384 GW384 Handrail Support Brace 4 GW374 1800 Handrail 1800 3 GW375 1800 Kneerail 1800 3 GW374 600 Handrail 600 2 GW375 600 Handrail 600 2 GW382 H R Elbow 4 GW383 K R E...

Страница 37: ...PART View 2 CRITERIA CHECKED COMMENTS Minimum 2 fixings into Handrail Minimum 2 fixings into Kneerail Minimum Qty of fixings 4 x 5mm bulb tite rivets or 3 x 8mm bulb tite rivets For any guardrail cha...

Страница 38: ...cture attachment must be checked by competent person Any signs of distortion or excessive load to the guardrail system must be inspected and recertified by competent person Must be read prior to check...

Страница 39: ...t to the attention of the workplace manager Items ticked PASS YES means they conform with the required checking criteria and are suitable for normal use until the next recertification date System data...

Страница 40: ...between posts of 2 0m spacing Compliance Kattsafe guardrail is designed and manufactured to conform with Australian Standards AS 1657 2018 AS NZS 1892 1996 and relevant statutory OHS Codes of Practice...

Страница 41: ...ds travellers fall arrestors etc will void warranty Systems components used for purposes other than their intended use will void warranty General wear and tear is expected and will depend on the frequ...

Страница 42: ...tralia 1300 301 755 sales kattsafe com au kattsafe com au Find all related products and resources on our website kattsafe com au Installation manual Walkway Installation manual Guardrail Product broch...

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