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Troubleshooting Flowchart 

Use the flow chart below to diagnose and solve the most common problems associated with 
use of the 

PowerSurvivor 80E 

watermaker. The information in this chart is a distillation of the 

experience of many users, our field representatives, and customer support staff. Use it first if 
you encounter a problem. If the problem persists, our Customer Support department is ready to 
help. 

 

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Содержание PowerSurvivor 80E

Страница 1: ...PowerSurvivorTM 80E Endurance Series 12 Volt 24 Volt Watermakers OWNER S MANUAL...

Страница 2: ...II...

Страница 3: ...le This is required to fulfill the terms of your warranty For Customer Service or information about this and other products from Katadyn please use our toll free phone numbers or visit our website at...

Страница 4: ...DON Ts 4 Installation Procedures 5 Using your Watermaker 7 Special Conditions 9 Maintenance and Service 10 Pump Maintenance 10 Prefilter Maintenance 11 Membrane Storage Preserving Cleaning 12 Seal Re...

Страница 5: ...selects between 1 seawater input for normal operation and 2 an alternate intake line for inputting membrane preservative or a cleaning solution The product 3 way valve allows easy routing of product...

Страница 6: ...hr 15 13 8 VDC Feed Water Flow Rate 34 U S gal hr 129 liters hr Pump Weight 34 lbs 15 4 kg Pump Height 6 2 15 7 cm Pump Length 17 5 44 5 cm Pump Width 13 5 34 3 cm Membrane Housing Dimensions 31 x 2 5...

Страница 7: ...ing valve and is discharged overboard For every gallon of pure water made up to ten gallons of seawater must be pressurized Therefore 90 of the energy used in conventional reverse osmosis is lost Ener...

Страница 8: ...otor is not vapor proof and should not be operated if explosive or flammable materials are present 5 Find a location which allows comfortable access for routine inspection and servicing In addition yo...

Страница 9: ...gauge 24 VDC stranded copper wire We recommend 12 gauge 12 VDC 14 gauge 24 VDC or larger wire for distances over 20 feet Tinned stranded copper wire is preferred for marine installations and is avail...

Страница 10: ...l to independently control the supply to the watermaker 5 Install Reject Brine Plumbing The reject brine water can be teed into an existing scupper or sink drain hose for draining overboard Use the 1...

Страница 11: ...output plumbing Refer to Figure A 1 for a routing diagram Using your Watermaker Watermakers like to be run often The ease of operation of our watermakers has its roots in our original products which w...

Страница 12: ...f there is air in the seawater intake plumbing the pump may require several minutes to draw up enough water to fill the hoses prefilter housing pump and membrane housing Since the pump is self priming...

Страница 13: ...internal pump components if not removed during prefiltration If you must regularly process such water consider installing a Silt Reduction Kit see Kits Accessories Foul Intake Seawater can seriously e...

Страница 14: ...ltwater can cause corrosion of the drive assembly and or damage to the electric motor Keep all electrical connections clean dry and tight After every 1000 hours approximately of use replace the seals...

Страница 15: ...prefilter housing and or strainer bowl until removed Much of the trapped material is organic plankton seaweeds and flotsam of all types After a watermaker has been turned off this material soon begins...

Страница 16: ...me the prefilter assembly is serviced We do not recommend scrubbing filter elements with brushes or other abrasive tools or materials as such treatment is unnecessary and greatly shortens the life of...

Страница 17: ...hose Note If the membranes freeze they must be slowly and completely thawed before the watermaker may be used again 7 Turn off the watermaker It is now ready for storage for up to one year If seawate...

Страница 18: ...lternate intake position Run the 1 4 alternate intake hose with the strainer attached into the container of cleaning solution 6 Disconnect the reject brine water hose from its drain or use a separate...

Страница 19: ...Seals will wear faster in watermakers that are operated in silty or high salinity water We recommend that you save old seals Most of them are still useable and could be kept in a kit for emergency rep...

Страница 20: ...piston shaft as possible Slide the black rubber boot on the piston shaft toward the pump to expose the shaft coupling pin Use a small screwdriver or allen wrench to push the coupling pin out of the sh...

Страница 21: ...se a soft mallet to tap the small end of the installation tool and drive the piston and pump back plate away from the pump body When the back plate has separated from the pump body pull the piston out...

Страница 22: ...etc such products could also contain petroleum based components An ample supply of silicon grease is included with each RSK 1 Refer to Figure R 5 during the following procedure Place the piston assem...

Страница 23: ...ve valve spring and valve retainer using the same procedure as was used for the reject check valve assembly Lubricate a new o ring 8012830 with silicon grease and install it into its groove in the pum...

Страница 24: ...roove Then work the rest of the seal in until it seats evenly inside the wiper block bore Slide the wiper block onto the piston shaft and press it down into the cavity in the pump back plate The side...

Страница 25: ...ociated with use of the PowerSurvivor 80E watermaker The information in this chart is a distillation of the experience of many users our field representatives and customer support staff Use it first i...

Страница 26: ...urvivor 80E the relief valve is set to open at 1000 psi to prevent damage to the pump and membrane Product Freshwater potable water produced by the reverse osmosis process PSI pounds per square inch a...

Страница 27: ...Diagrams 23...

Страница 28: ...24...

Страница 29: ...25 25...

Страница 30: ...26...

Страница 31: ...T WITH MEMBRANE HOUSING IN PLACE HOLDS MEMBRANE HOUSING FIRMLY ABSORBS PUMP VIBRATION PROPER INSTALLATION OF MEMBRANE HOUSING MOUNTS 1 DO NOT FULLY TIGHTEN SCREW ALLOW INCH SPACE BETWEEN HEAD OF SCREW...

Страница 32: ...the watermaker Extended Cruise Kit Recommended Part 8012895 Includes items needed for regular care and seasonal maintenance and or storage Contains 1 Repair Seal Kit 1 container Acid Cleaner 2 contai...

Страница 33: ...Service Log Date Preserved M b Cleaned M b Other Service 29...

Страница 34: ...30...

Страница 35: ...o To Correct Problems Should your PowerSurvivor 80E Watermaker prove defective during this period you must notify KATADYN at 6325 Sandburg Rd Suite 400 Minneapolis MN 55427 or an authorized distributo...

Страница 36: ...00 Minneapolis MN 55427 USA Phone 800 755 6701 Fax 800 548 0406 www katadyn com marine katadyn com Katadyn Products Inc Birkenweg 4 8304 Wallisellen Switzerland Phone 41 1 839 2111 Fax 41 1 830 7942 w...

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