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Slip belt through guides on battery and blower unit. 

 

Plug connection cord to battery on one end and blower unit on the other and 

tighten nuts to ensure contact. 

 

Make sure the blower unit is working properly and that the fan rotates in a 

clockwise direction. 

 

Screw cartridges/filters onto blower unit. 

5.3  HELMET SET-UP 

 

Remove protective film from visor. The film was applied to preserve the 

transparency of the polycarbonate until the moment of use. 

 

Fit the helmet onto head steadily. 

 

Adjust head band fit. 

 

Connect breathing hose to helmet by pushing hose connector into helmet and 

turning clockwise. 

5.4 WEARING INSTRUCTIONS: 

DON HELMET IN A CLEAN AIR ENVIRONMENT ONLY. 

 

Don  belt,  with  blower  unit  and  cartridges/filters  already  fitted  on  the  left  and 

battery on the right, around waist. 

 

Don  helmet  and  tighten  collar  drawstring  around  neck  by  pressing  the  button 

and sliding it up the drawstring. The drawstring should be pulled as close as 
possible round neck to assure maximum closure but it should at all times feel 
comfortable and not restrict breathing in any way. 

 

Connect  breathing  hose  to  blower  unit  by  pressing  the  hose  assembly 

connector into the blower unit and turning the coupling clockwise. 

5.5  AIR FLOW INDICATOR - INSTRUCTION FOR USE 
Carry out the airflow performance check hereunder before each respirator use: 

 

Remove helmet-blower unit connection hose. 

 

Ensure  the  battery  is  fully  charged  (see  battery  charging  instructions  packed  with  the 

battery charger) and that the cartridges are fitted into the blower unit securely. 

 

Insert airflow indicator onto the air outlet of the blower unit and position so that the indicator 

is upright. 

 

Start the unit and observe the position of the indicator ball inside the tube. 

  If  the  indicator  ball  rises  above  the  indicator  line  (6  cfm/170  l.p.m),  the  respirator  is 

ready for use. 

  If the ball fails to move or remains on or below the indicator line, insufficient airflow is 

being  provided.  This  may  be  the  result  of  a  battery  with  a  low  charge  or  an 
overloaded filter. Replace the filters and repeat the test. 

  Should  the  ball  still  remain  below  the  indicator  line,  replace  the  battery  and  repeat 

complete test. 

Remove the airflow indicator and reconnect the breathing hose to the unit.

 

MAINTENANCE 

6.1 

HELMET:

 

 

Clean  shell  with  organic  solvent  free  detergent  or  better  still  with  soapy  water 

only. 

 

Clean visor with soapy water only. 

 

Wash collar with warm soapy water. 

6.2 

6V6Ah BATTERY

 

 

The battery does not require servicing or tipping up. 

 

RECHARGE  IMMEDIATELY  AFTER  EVERY  USE  FOR  LONGER  LIFE  - 

DISCHARGED BATTERIES NOT RECHARGED WITHIN 48 HOURS AFTER 
USE  CANNOT  BE  RECHARGED  AND  ARE  NOT  COVERED  UNDER 
WARRANTY. 

 

WHILE IN STORAGE THE BATTERY MUST BE CHARGED AT LEAST ONCE 

EVERY 3 MONTHS. 

6.3 

BP-6 BATTERY CHARGER

 

 

Store in a dry place. 

 

Avoid impacts or vibrations as these could alter the setting. 

6.4 

CARTRIDGES/FILTERS 

 

If sealed, the cartridges/filters remain unaltered until the expiry date shown on 

them. 

 

Cartridges/filters  cannot  be  washed,  blown  out  or  restored.  When  exhausted 

they must be disposed of. 

 

If two or more cartridges/filters are connected in parallel, they are to be replaced 

simultaneously. 

6.6  

The  respirator  is  to  be  serviced  at  least  once  a  year  by  KASCO  or  KASCO 
authorized service centre. 

 

7.  CAUTION 

7.1  - Do not use the respirator under the conditions described at paragraph 4.2 and/or 

4.3 above. 
- The respirator must never be used if leaks are detected or if it does not pressurize. 

7.2  - Do not use the blower unit if the fan does not rotate as described at point 5.2. 

- Do not immerse the blower unit in water for cleaning without first having plugged off 
the inlet and outlet openings. 
- Do not use the blower unit if it does not supply an airflow of at least 170 Lpm. 

7.3  -DO NOT KEEP BATTERY DISCHARGED: CHARGE IMMEDIATELY AFTER USE. 

- Do not place battery near or in fire. 

- Do not short the terminals. 

 

- Do not place battery on or near equipment which vibrates excessively. 
- Should the battery crack and the dilute sulfuric acid come into contact with the skin 
or clothing, wash off immediately with running water. 
If dilute sulfuric acid gets into the eyes, wash immediately with plenty of water and 
see a doctor. 
- Do not expose battery to infrared or ultraviolet rays excessively. 

7.4  - Use only the BP-6 battery charger for battery recharging. 

- Do not keep the battery charger connected to the battery unless it is energized. 
- The battery charger functions at its best at average room temperature (b 
15°  and  +  25°  C).  If  any  problems  are  experienced  when  charging  batteries  at 
temperatures other than the range mentioned above, contact KASCO.  

7.5  - Do not use expired cartridges/filters even if their seals are still intact. 
7.6  Return to fresh, clean air immediately and take helmet off if: 

a) Leakage is detected by smell, taste or eye, nose or throat irritation. 
b) Inhaled air becomes extremely hot. 
c) Any feeling of nausea, dizziness or ill being develops. 

7.7  THE  HELMET  WILL  NOT  FURNISH  BREATHING  PROTECTION  UNLESS  IT  IS 

CONNECTED  TO  A  FUNCTIONING  BLOWER  UNIT  WHICH    DRAWS  AIR 
THROUGH THE CARTRIDGES/FILTERS. 

7.8  Never alter or modify this respirator in any way. 
7.9  The airflow indicator supplied is to be used to check the airflow only. The indicator is 

not appropriate to check the capacity or the running time of the battery. 

7.10 Replace the helmet after every harsh impact even if it does not present any visible 

damage. 

7.11This  equipment  is  not  to  be  used  by  personnel  whose  sense  of  smell  is  in  anyway 
impaired. 
7.12 This equipment is to be used only by qualified personnel trained in accordance with 

a respirator program as outlined in ANSI Z 88.2-1980. 

7.13 Do not use the respirator if it has not been serviced annually by a KASCO authorized 

service centre. 

 

8.  REPAIRS

 

8.1  Use only genuine KASCO spares. 
8.2  For setting and adjustment of electric parts contact KASCO. 
8.3   Should you require technical assistance for problems that could arise while using 
KASCO equipment always include the following information: 

a) Respirator model and blower unit with lot numbers. 
b) Date of purchase. 
c) Name of dealer. 
d) Problem. 
Also state the following: 
- power used 
- type of pollution and concentration 
- place of work (indoors or outdoors) 
- approx. degree of relative humidity 

 

- amount of hours worked annually - maximum hours worked 
Also include a sketch or drawing of the type of work carried out if you feel it might be 
useful. 

 

9.  TRANSPORT 

9.1  The respirator is to be kept in its original packaging during transport. 

 

10.  STORAGE 

10.1 Store cartridges/filters in their original packaging at a temperature between 0°C and 

+40°C and a relative humidity of under 80%. 

 

11.  WARNING: 

11.1 Review the respirator composition chart and Niosh approval label located inside the 

respirator packaging box and ensure that the respirator is composed of the correct 
sub assemblies before use. 

11.2 Kasco retains any type of warranty forfeited on the instant and declines any liability 

either direct or indirect should our Use and Maintenance instructions not be adhered 
to and should cartridges/filters and spares other than genuine Kasco cartridges/filters 
and spare be used.

 

11.3 Product liability for the proper operation of the respirator is irrevocably transferred to 

the purchaser or operator if:

 

 

the prescribed maintenance is not carried out and/or repair and maintenance is 
carried  out  on  the  respirator  by  personnel  not  employed by or service centers 
not authorized by KASCO. 

 

the  respirator  is  used  in  a  manner  not  conforming  to  its  intended  use  as 
prescribed in the relative product certification/approval. 

11.4  IMPORTANT:  Adhere  strictly  to  all  instructions,  labels  and  limitations 

pertaining to this equipment. If instructions and warning are not adhered to at 
all  times,  respirator  effectiveness  will  diminish  and  wearer  protection  will  be 
reduced. 

 

LIMITED PRODUCT WARRANTY 
 
KASCO, as manufacturer, warrants to the original purchaser, each product of its own manufacture, for a period of one year from its date of shipment from the factory, to be free from defects in material 
and workmanship under normal use and service. 
Normal use and service is intended as all the operations specified in the applicable instruction manuals. 
This warranty does not apply to any product which has been repaired or altered to adversely affect the performance or reliability of the respirator or other product. 
This warranty does not apply to cartridges/filters and furthermore does not apply to motors and batteries, the expected life or cycle of which is stated, whenever possible, in the relative instructions 
manuals. 
Neither this warranty nor any implied warranty applies to damage or harm caused by any or all of the following: 
1. 

Freight damage 

2. 

Damage caused by parts and/or accessories or components not obtained from or approved by KASCO. 

3. 

Damage due to misapplication and/or misuse. 

The liability of KASCO under the foregoing warranty is limited to the repair or replacement at KASCO’s option without charge for labor or materials of any part upon return of the entire respirator or other 
product or of the particular part to the KASCO factory within the warranty period, at the sole expense of the purchaser, which part shall upon examination appear to the satisfaction of KASCO to have 
been defective in material or workmanship. 
KASCO expressly warrants its products as above stated.  
Any other intervention on products returned will be charged at the prices in force. 
This warranty does not cover labor expenses for products returned to KASCO within the warranty period for checks or repairs under warranty if said products are found to be in good working order. 
No person including any dealer or representative of KASCO is authorized to make any representation or warranty concerning KASCO products on behalf of KASCO or to assume for KASCO the 
obligations contained in this warranty. 
KASCO reserves the right to make changes in design and other changes and improvements upon its products without imposing any obligations upon itself to install the same, upon existing products or 
products then in the process of manufacture. 
Products returned to KASCO for repairs or replacement shall contain the series or lot number originally affixed to the product at the time of production. 

 

Kasco srl   Via Romania, 12 - 42124 Reggio Emilia  -  Italy 

Tel: 39-522-308232/391032  -  Fax: 39-0522-939803 - e-mail: [email protected] 

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