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Instructions – 4080L
* PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT. *
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
13mm Socket and Wrench
10mm Socket and Wrench
5mm Allen Hex
9/16” Socket and Wrench
7/16” Socket and Wrench
1/2” Socket and Wrench
Table of Contents
Parts List .............................................................................................................................. 2
Assembly Hardware ............................................................................................................. 3
Install Hardware ................................................................................................................ 4-5
Roof Rail Mounting
Promaster City ................................................................................................................... 6
NV200/City Express ........................................................................................................... 7
Transit Connect .................................................................................................................. 8
Rack Assembly
Step 1 – Mount Feet to Rails ............................................................................................... 9
Step 2 – Install Feet to Bows ............................................................................................. 10
Step 3 – Attach End Stops ................................................................................................. 12
Step 4 – Mount Side Tube ................................................................................................ 11
Step 5 – Mount Angle Bracket .......................................................................................... 12
Step 6 – Mount Handle .................................................................................................... 14
Step 7 – Mount Latch ....................................................................................................... 14
Step 8 – Mount Ladder Stop ............................................................................................ 15
Before You Begin
Read all instructions prior to assembling or installing any Kargo Master product.
Install the vehicle roof mounting rail prior to rack assembly.
Be sure to put sealant around all threads entering cargo area and between the rubber
spacer and roof of vehicle to prevent water from leaking into cargo area.
DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF
BE SURE TO ADJUST LADDER CLAMPS ACCORDINGLY TO SECURE LADDER FIRMLY TO
RACK. To adjust, refer to Clamp and Lock adjustment guide.