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Installation Instructions – 40649TL 

 

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) 

Page 1 

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, 

AND USING THIS PRODUCT.* 

Warning 

Always check for wires, fuel tanks and lines, brake lines and other important vehicle 
functionality items prior to drilling and installing all products.  

Tools Needed 

3/8” Wrench and Socket 

7/16” Wrench and Socket 

Drill 

25/64” Bit 

Phillips Driver 

10mm Wrench and Socket 

1/2” Wrench and Socket 

9/16” Wrench and Socket 

Table of Contents 

Parts List ............................................................................................................................................................ 2

 

Hardware .......................................................................................................................................................... 3

 

Step 1 – Attaching Side Wings .......................................................................................................................... 4

 

Step 2 – Attaching Top Panel ............................................................................................................................ 5

 

Step 3 – Attaching Bottom Plate ....................................................................................................................... 5

 

Step 4 – Attaching Roof Support ...................................................................................................................... 6

 

Step 5 – Installing Handle Mount ..................................................................................................................... 6

 

Step 6 – Installation Preparation ...................................................................................................................... 7

 

Step 7 – Installing Partition to Floor ................................................................................................................. 8

 

Step 8 – Installing Partition to Floor ................................................................................................................. 9

 

Step 9 – Installing Driver Side Wing to Van Siding .......................................................................................... 10

 

Step 10 – Installing Roof Support to Van Siding ............................................................................................. 11

 

Step 11 – Installing Handle to Handle Bracket ............................................................................................... 11

 

Step 12 – Installing Wing to “B” Pillar ............................................................................................................. 12 

Before You Begin 

 

Read all instructions prior to installing any Kargo Master product. 

 

Be sure to have 40640 partition assembled and ready to be installed before continuing. 

 

 

Содержание 40649TL

Страница 1: ...Kargo Master Rancho Cordova CA 95742 800 343 7486 CustomerService KargoMaster com 20200608R1 DATE ________________ Instruction Guide 40649TL...

Страница 2: ...ket 9 16 Wrench and Socket Table of Contents Parts List 2 Hardware 3 Step 1 Attaching Side Wings 4 Step 2 Attaching Top Panel 5 Step 3 Attaching Bottom Plate 5 Step 4 Attaching Roof Support 6 Step 5 I...

Страница 3: ...Installation Instructions 40649TL For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 2 Parts List...

Страница 4: ...Installation Instructions 40649TL For Technical Support Call 800 343 7486 Monday Friday 7AM 4 PM PST Page 3 Hardware...

Страница 5: ...4 PM PST Page 4 Step 1 Attaching Side Wings Using four 1 4 x 5 8 flanged bolts and four 1 4 flanged lock nuts bolt passenger side PS side wing to partition Snugly tighten Using four 1 4 x 5 8 flanged...

Страница 6: ...Step 2 Attaching Top Panel Using six 1 4 x 5 8 flanged bolts and a 1 4 flanged lock nuts bolt top wing to partition Snug tighten Step 3 Attaching Bottom Plate Using four 1 4 x 1 2 hex head bolts four...

Страница 7: ...ST Page 6 Step 4 Attaching Roof Support Using a 1 4 x 5 8 flanged bolt and a 1 4 flanged lock nut and the previously installed 1 4 x 5 8 flanged bolt and 1 4 flanged lock nut LOOSELY bolt the roof sup...

Страница 8: ...tall handle mount where handle was previously removed Snug tighten Step 6 Installation Preparation Remove the D rings from both the driver s side and passenger side B pillars If wall liner is installe...

Страница 9: ...and slots along floor Remove partition with wings Based upon lack of obstructions and ease of installation determine which four locations on each partition panel to drill into floor DO NOT drill beyo...

Страница 10: ...is tightly gripping and does not spin when hex bolt is loosened DO NOT overtighten plus nut Step 8 Installing Partition to Floor Place assembled partition with wings back into van Align with previousl...

Страница 11: ...ption is to bolt through the wing and the hole in the side of the van using a 1 4 x 1 1 4 hex bolt a 1 4 lock washer a 1 4 washer and a 1 4 flanged lock nut o The second option is to install a plus nu...

Страница 12: ...plus nut into the existing hole in the van siding Bolt through the roof support into the plus nut using a 1 4 x 1 1 4 hex bolt 1 4 lock washer and a 1 4 washer Snug tighten Step 11 Installing Handle...

Страница 13: ...that each location is clear of wires fuel tanks and lines air bags and other important vehicle functionality items prior to installing screws into B pillar Screw passenger side wing into B pillar usi...

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