Kärcher HDS 4.0/32 Pe Cage Скачать руководство пользователя

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9.800-103.0 • REV. 1/07

PRESSURE

ASHER

OPERA

TOR’S MANU

ITEM

PART NO.

DESCRIPTION

qTy

9.803-177.0

Shim

9.803-181.0

Bearing Housing

9.803-235.0

Plunger Bolt

9.802-886.0

Copper Spacer

9.803-187.0

O-Ring Ø1.78 x10.82

9.803-154.0

Teflon Ring

See Kit Below

Plunger (KT 4035,

4040, 6035)

See Kit Below

Plunger (KT 5030)

9.802-887.0

Copper Spacer

9.803-143.0

Plunger Rod

9.803-157.0

Connecting Rod

9.802-912.0

Snap Ring

9.802-915.0

Connecting Rod Pin

9.802-889.0

Spring Washer

9.802-937.0

Connecting Rod Screw

9.803-194.0

O-Ring Ø2.62 x 152.07

9.803-166.0

Crankcase Cover

9.803-197.0

Gasket, G3/8

9.803-202.0

Sight Glass G3/4

9.802-939.0

Cover Screw

Part available in kit (See below)

REPAIR KIT
NUMBER

9.802-

605.0

9.802-

610.0*

9.802-

625.0

9.802-

618.0**

9.802-

607.0

9.802-

611.0

9.802-

603.0

9.802-

606.0

KIT
DESCRIPTION

Plunger

Seal

KT-4040,

KT-6035
KT-4035

Plunger

Seal

KT-5030

Complete

Seal Pack-

ing

KT-4040
KT-6035
KT-4035

Complete

Seal Packing

KT-5030

Plunger

KT-4040
KT-6035
KT-4035

Plunger

KT-5030

Complete

Valve

(all pumps)

Plunger Oil

Seals

(all pumps)

ITEM NUMBERS
INCLUDED

4, 5, 7

3, 4, 5,

6, 7, 8

3, 4, 5,

6, 7, 8

35, 36,
37, 38,

39, 40

35, 36,
37, 38,

39, 40

12, 13,

NUMBER OF
CYLINDERS KIT
WILL SERVICE

* High Heat, Use 9.802-631.0 KT-5030H/R

** High Heat, Use 9.802-630.0 KT-5030H/R

kT SERIES PUMP ExPLODED vIEW & PARTS LIST

Содержание HDS 4.0/32 Pe Cage

Страница 1: ...0 32 Pe Cage 1 575 615 0 HDS 5 0 32 Pe Cage 1 575 616 0 HDS 5 5 35 Pe Cage 1 575 617 0 OPERATOR S MANUAL To locate your local K rcher Commercial Pressure Washer Dealer nearest you please visit www kar...

Страница 2: ......

Страница 3: ...Operation Instructions 8 9 Detergents General Cleaning Techniques 10 Shutting Down Cleanup 11 Storage 11 Maintenance 12 13 Troubleshooting 14 17 Preventative Maintenance 18 19 Exploded Views 20 21 Ex...

Страница 4: ...codes Contact your electrician plumber utility company or the selling distributor for specif ic details WARNING Risk of asphyxiation Use this product only in a well ventilated area 5 Avoid installing...

Страница 5: ...losion NEVER use crankcase or waste oil in your burner Fuel unit malfunction could result from contamination 19 Do not confuse gasoline and fuel oil tanks Keep proper fuel in proper tank 20 Protect ma...

Страница 6: ...Connect one end to water pump discharge nipple and the other end to spray gun Adjustable Thermostat Safety control which prevents temperatures from going above adjustable setting Wand Must be connecte...

Страница 7: ...the garden hose to pump water inlet CAUTION Do not run the pump without water or pump damage will result 22mm Coupler Water Inlet Battery Installation Due to Federal Regulations concerning shipment o...

Страница 8: ...t the oil be changed after the first 5 hours of use then once every 50 hours Note Improper oil levels will cause low oil sensor to shut off engine IMPORTANT Do not run engine with high or low oil leve...

Страница 9: ...key to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using...

Страница 10: ...ly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow deterge...

Страница 11: ...position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame or spark...

Страница 12: ...n a heated room If this is not possible then mix a 50 50 solution of anti freeze and water in the float tank Turn the engine on to siphon the anti freeze mixture through the machine If com pressed air...

Страница 13: ...neous burn or no burn situation thereby eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporating a spray gun Periodic inspection to insure t...

Страница 14: ...Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply...

Страница 15: ...Increase engine RPM to increase voltage Flow switch malfunction Remove test for continuity and replace as needed Flow solenoid malfunction Replace if needed fLUCTUATINg PRESSURE Valves worn Check and...

Страница 16: ...nt lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See specifications for proper fuel nozzle page 30 Insufficient water supplied Check water G P M to machine Restricted...

Страница 17: ...nt Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNINg NORMALLy bUT PRESSURE LOW ON INSTALLATION Pump sucking air Check wat...

Страница 18: ...rect care of the equipment Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment Contact your dealer for maintenance Regular preventative...

Страница 19: ...ration Every 8 Hrs or Daily 25 Hrs or Weekly 50 Hrs or Monthly 100 Hrs or yearly yearly Check Oil Pump x Engine x Change Oil Pump x Engine x Air Cleaner Check Clean Spark Plug x Check Valve Clearance...

Страница 20: ...lEFT sIDE See Control Box Illus for Detail 96 74 73 72 77 71 79 78 80 70 48 81 69 82 57 58 50 49 52 54 51 52 55 66 65 64 56 60 62 63 61 59 83 84 To Coil Inlet To Coil Outlet 102 47 45 67 76 89 18 68...

Страница 21: ...J URY PRE CAU CIO N A VER TIS SEM ENT WAR NI NG eXPLODED vIEW rIGHT sIDE See Unloader Assy Illus for Detail See Pump Assy Illus for Detail See Float Tank Illus for Detail 20 22 21 1 2 45 46 25 24 27 2...

Страница 22: ...20 9 803 546 0 Hose 3 8 x 18 2 Wire Pressure Loop 1 21 9 802 259 0 Hose 1 2 Push On 33 22 9 802 151 0 Swivel 1 2 JIC Female Push On 2 23 Please See Pump Assembly Page 24 9 803 507 0 Guard Belt 1 25 9...

Страница 23: ...Belt Please See Specification Pages 64 Belt Blower Please See Specification Pages 65 9 803 302 0 Key 185 Square x 1 1 66 9 803 301 0 Pulley AK 30 x 15mm BORE 1 67 9 802 176 0 Nipple 3 8 MPT x M22 1 68...

Страница 24: ...Pipe 90 2 92 9 802 054 0 Elbow Fuel Tank Zinc 1 93 9 803 541 0 Screw 5 16 18 x 1 2 CS SOC 4 94 9 803 542 0 Washer 5 16 Star 4 95 9 802 813 0 Washer 5 16 Lock 4 96 9 802 709 0 Bolt 5 16 x 3 4 NC Grade...

Страница 25: ...0 Tank Scale Inhibtor 1 3 4 730 071 0 Filter Water Complete 1 4 5 063 226 0 Lid Scale Inhibitor Tank 1 5 5 310 062 0 Nut Float Tank 1 6 5 443 285 0 Hose Stem 45 1 7 6 686 025 0 Valve Solenoid DN3 1 8...

Страница 26: ...802 251 0 Tube 1 4 ID x 1 2 OD Clear Vinyl 96 6 9 803 540 0 Light Blue 14V 2 7 9 802 285 0 Thermostat Adjustable 1 8 6 622 143 0 Transformer 1 6 869 050 0 Connection Piece 2 9 6 647 519 0 Wire Electro...

Страница 27: ...10 32 Keps 616 0 8 615 0 617 0 11 25 9 802 803 0 Washer 10 x SAE SS 4 26 N A Screw 6 32 x 5 8 RH Slot 2 27 N A Nut 6 32 Hex 4 28 9 802 200 0 Clamp Screw 4 2 29 9 803 672 0 Strainer 1 4 Brass w Check V...

Страница 28: ...4 Street 1 3 9 802 122 0 Tee 1 2 Street 1 4 9 802 127 0 Nipple 1 2 JIC x 1 2 MPT Pipe 1 5 9 803 556 0 Nipple 3 4 Pipe x 1 2 Pipe 1 6 9 803 557 0 Elbow 3 8 SAE x 3 4 90 1 7 9 802 135 0 Bushing 1 2 x 1...

Страница 29: ...802 036 0 Nipple 1 2 JIC 3 8 Pipe 2 3 9 802 039 0 Elbow 1 2 JIC 3 8 90 1 4 9 802 870 0 Block Unloader 3 8 x 3 8 Brass 1 5 9 802 048 0 Swivel 1 2 JIC Female 3 8 Male 1 6 9 802 129 0 Elbow 1 2 JIC x 3 8...

Страница 30: ...5 471 060 0 Element Coupling 1 7 5 600 021 0 Wheel Running 1 8 5 605 143 0 Housing 1 9 5 606 002 0 Flap Air 1 10 6 343 166 0 Ring Tolerance D14 x 8 1 11 6 388 608 0 Tie Cable 8 x 550 Tension Band 2 1...

Страница 31: ...M6 x 16 1 18 7 310 100 0 Nut KM8 1 19 7 312 264 0 Washer R 5 5 3 20 7 312 278 0 Washer 5 3 1 21 7 343 231 0 Clip Spring 32 x 1 2 2 22 7 401 115 0 Bearing Ball 6002 2R 2 23 9 804 569 0 Guard Blower Bel...

Страница 32: ...ON QTY 1 3 640 148 0 Heater Flow 1 2 4 654 182 0 Cover D K 1 3 7 311 380 0 Nut Cap M 6 4 4 7 312 167 0 Washer Lock A 6 4 4 5 2 880 177 0 Electrodes Spare Parts Kit 1 6 9 803 624 0 Nozzle Burner 1 75 A...

Страница 33: ...unt 1 8 9 557 207 0 Manifold R 185 00001 01 1 9 9 803 520 0 Assembly Blower HDS Skid 1 10 9 803 521 0 Assembly Coil Tank HDS Skid 1 11 9 803 600 0 Swivel M22 x 3 8 Hex Male pipe 2 12 9 803 622 0 Pipe...

Страница 34: ...4 5 ITEM PART NO DESCRIPTION QTY 1 6 389 709 0 HP Hose ID8 50 5800 PSI 1 2 4 775 466 0 Gun Shut Off 1 3 9 311 034 0 Lance Spray Insulated 1 4 9 7 362 501 0 O Ring Power Nozzle 1 5 5 765 051 0 Nozzle P...

Страница 35: ...00 Long 1 5 N A Elbow Fuel Tank 615 0 1 6 9 800 001 0 Label Gas Only 1 7 9 800 002 0 Label Use Only Kerosene 1 8 9 803 602 0 Fuel Low Level Sensor Switch 1 9 9 803 604 0 Grommet Low level Fuel Switch...

Страница 36: ...R 36 Engine Assemblies 615 0 Models 616 0 Models 617 0 Models 9 8 7 6 3 2 1 4 5 10 9 8 7 6 5 4 3 2 1 10 19 9 15 21 13 11 20 14 15 3 18 17 1 2 4 5 16 12 22 24 23 25 26 30 31 32 13 29 21 27 28 27 21 Ret...

Страница 37: ...uffler Exhaust Briggs 16 HP 616 0 1 9 802 689 0 Muffler Honda GX620 GX670 Right 617 0 1 11 9 803 625 0 Bracket Fuel Tank 13 HP 615 0 1 12 N A Bolt 5 16 Carriage 615 0 2 13 9 802 778 0 Nut 5 16 Flange...

Страница 38: ...l Model Part Unloader Pulley Part Bushing Part Size Part 1 575 615 0 KT4035 9 803 410 0 9 802 366 0 2AK94H 9 803 548 0 25MM 9 802 403 0 13 HP 9 802 321 0 1 575 616 0 KT6035 9 803 416 0 9 802 366 0 2BK...

Страница 39: ...t Belt Cont Pulley Part Bushing Part Size Part Size Part 615 0 3TB34 9 802 392 0 P2 x 1 9 802 404 0 AX 38 9 802 410 0 AX37 9 802 409 0 616 0 3TB34 9 802 392 0 P2 x 1 9 802 404 0 BX 38 9 802 417 0 AX37...

Страница 40: ...1 12 9 803 191 0 O Ring 2 62 x 17 13 6 item Part no Description QTY 13 See Kit Below Valve Assembly 6 14 9 803 193 0 O Ring 2 62 x 20 29 6 15 9 802 928 0 Valve Plug 6 16 9 802 943 0 Manifold Stud Bol...

Страница 41: ...07 1 48 9 803 166 0 Crankcase Cover 1 49 9 803 197 0 Gasket G3 8 1 50 9 803 202 0 Sight Glass G3 4 1 51 9 802 939 0 Cover Screw 5 Part available in kit See below Repair kit number 9 802 605 0 9 802 6...

Страница 42: ...O Ring 2050 1 18 83 005020003 Body By Pass 1 4 G F 1 18 83 005020026 Body By Pass 3 8 G F 1 19 83 005060200 3 8 Gasket 1 20 83 001060129 O Ring 2043 1 21 83 001060200 Seat 1 22 83 001160000 Ball 1 23...

Страница 43: ...caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80 mg liter or use of chemi...

Страница 44: ...Form 9 800 103 0 Revised 1 07 Printed in U S A...

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