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    9.800-103.0 - B •  Karcher HDS  615-617       

11

 

 

PRESSURE W

ASHER

 

 

OPERA

TOR’S MANU

AL

  

WARNING: Some detergents 
may be harmful if inhaled or 
ingested, causing severe nau-
sea, fainting or poisoning. The 
harmful elements may cause 
property damage or severe 
injury.

STEP 1: Use detergent designed 
specifically for pressure washers. 
Household detergents could dam-
age the pump. Prepare detergent 
solution as required by the manufac-
turer.  Fill a container with pressure 
washer detergent. Place the filter 
end of detergent suction tube into 
the detergent container.

STEP 2: Open detergent metering valve.

STEP 3: Detergent will be drawn into 
the pump and coil and discharged 
under pressure. Never use anything 
that will damage the pump and coil.
STEP 4: With the engine running, 
pull trigger to operate machine. 
Liquid detergent is drawn into the 

machine and mixed with water. Apply detergent to work 
area. Do not allow detergent to dry on surface. 

IMPORTANT: You must flush the detergent from 
your machine after each use by placing the suction 
tube into a bucket of clean water and then running 
the pressure washer for 1-2 minutes.

THERMAL PUMP 

PROTECTION

If you run the engine on your pressure washer for 3-5 
minutes without pressing the trigger on the spray gun, 
circulating water in the pump can reach high tempera-
tures. When the water reaches this temperature, the 
pump protector engages and cools the pump by dis-
charging the warm water onto the ground. This thermal 
device prevents internal damage to the pump.

CLEANING TIPS

Pre-rinse cleaning surface with fresh water. Place de-
tergent suction tube directly into cleaning solution and 
apply to surface at low pressure (for best results, limit 
your work area to sections approximately 6 feet square 
and always apply detergent from bottom to top). Allow 
detergent to remain on surface 1-3 minutes. Do not 
allow detergent to dry on surface. If surface appears 
to be drying, simply wet down surface with fresh water. 
If needed, use brush to remove stubborn dirt. Rinse at 
high pressure from top to bottom in an even sweeping 
motion keeping the spray nozzle approximately 1 foot 
from cleaning surface. Use overlapping strokes as you 
clean and rinse any surface. For best surface cleaning 
action spray at a slight angle.

Recommendations:

  • 

Before cleaning any surface, an inconspicuous 

area should be cleaned to test spray pattern and 

distance for maximum cleaning results.

  •   If  painted  surfaces  are  peeling  or  chipping,  use 

extreme caution as pressure washer may remove 

the loose paint from the surface.

  •   Keep the spray nozzle a safe distance from the  

surface you plan to clean. High pressure wash a 

small area, then check the surface for damage. If 

no damage is found, continue to pressure wash-
ing.

       CAUTION - Never use:

  •   Bleach,  chlorine  products  and  other  corrosive 

chemicals

  •   Liquids  containing  solvents  (i.e.,  paint  thinner, 

gasoline, oils)

  •   Tri-sodium phosphate products
  •   Ammonia products
  •   Acid-based products

These chemicals will harm the machine and will dam-
age the surface being cleaned.

RINSING

It will take a few seconds for the detergent to clear.  
Apply safety latch to spray gun. Remove  black soap 
nozzle from the quick coupler. Select and install the 
desired high pressure nozzle. 

NOTE: You can also stop 

detergent from flowing by simply removing detergent 
siphon tube from bottle.

WARNING

DETERGENTS & GENERAL CLEANING TECHNIQUES

Detergent 

Control

Содержание HDS 4.0/32 Pe Cage - 1.575-615.0

Страница 1: ...S 4 0 32 Pe Cage 1 575 615 0 HDS 5 0 32 Pe Cage 1 575 616 0 HDS 5 5 35 Pe Cage 1 575 617 0 OPERATOR S MANUAL To locate your local K rcher Commercial Pressure Washer Dealer nearest you please visit www...

Страница 2: ......

Страница 3: ...7 Assembly Instructions 8 Operation Instructions 9 10 Detergents General Cleaning Techniques 11 Shutting Down Cleanup 12 Storage 12 Maintenance 13 14 Troubleshooting 15 18 Preventative Maintenance 19...

Страница 4: ...what you are doing WARNING KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING WARNING Keep wand hose and water spray away from elec tric wiring or fatal electric shock may result 4 All installations must c...

Страница 5: ...gh the pump 22 Never run pump dry or leave spray gun closed longer than 1 2 minutes IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensure that the sit...

Страница 6: ...e from water outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maint...

Страница 7: ...e Hose Connect one end to water pump discharge nipple and the other end to spray gun Adjustable Thermostat Safety control which prevents temperatures from going above adjustable setting Wand Must be c...

Страница 8: ...t the garden hose to pump water inlet CAUTION Do not run the pump without water or pump damage will result 22mm Coupler Water Inlet BATTERY INSTALLATION SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS...

Страница 9: ...mend that the oil be changed after the first 5 hours of use then once every 50 hours NOTE Improper oil levels will cause low oil sensor to shut off engine IMPORTANT Do not run engine with high or low...

Страница 10: ...to the START position and hold it there until the engine starts If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using the...

Страница 11: ...directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow d...

Страница 12: ...in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Cover the pressure washer and store in a clean dry place that is well ventilated away from open flame...

Страница 13: ...nst freezing is nec essary Store the machine in a heated room If this is not possible then mix a 50 50 solution of anti freeze and water in the float tank Turn the engine on to siphon the anti freeze...

Страница 14: ...the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water temperatures and the combustion smoke normally associated with machines incorporat...

Страница 15: ...e kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water...

Страница 16: ...speed Increase engine RPM to increase voltage Flow switch malfunction Remove test for continuity and replace as needed Flow solenoid malfunction Replace if needed FLUCTUATING PRESSURE Valves worn Chec...

Страница 17: ...ck detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size See specifications for proper fuel nozzle page 30 Insufficient water supplied Check water G P M to machine...

Страница 18: ...detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Ch...

Страница 19: ...e life of your pressure washer Perform maintenance more often under severe conditions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3...

Страница 20: ...VIEW LEFT SIDE See Control Box Illus for Detail 96 74 73 72 77 71 79 78 80 70 48 81 69 82 57 58 105 49 52 54 51 52 55 66 65 64 56 60 62 63 61 59 83 84 To Coil Inlet To Coil Outlet 102 47 45 67 76 89 1...

Страница 21: ...PRE CAU CIO N A VER TIS SEM ENT WAR NI NG 98001030 9 EXPLODED VIEW RIGHT SIDE See Unloader Assy Illus for Detail See Pump Assy Illus for Detail See Float Tank Illus for Detail 20 22 21 1 2 45 46 25 1...

Страница 22: ...t Guard Top 1 35 9 802 261 0 Hose 3 4 Push On 30 36 9 802 064 0 Grommet Rubber Nozzle Holder 2 ITEM PART NO DESCRIPTION QTY 37 8 753 358 0 Cable Battery 61 Red 1 38 9 753 395 0 Cable Battery 24 Black...

Страница 23: ...0 87 9 803 519 0 Plate Belt Guard 1 88 9 803 506 0 Guard Engine Pulley 1 89 9 802 512 0 Cable Tie 45 4 90 9 802 053 0 Bushing Rubber Nitrite 3 91 9 803 531 0 Elbow 1 4 H x STD Pipe 90 2 92 9 802 054 0...

Страница 24: ...R I O TEMPERATURE TE MP ER TU RA RM 110 BURNER FUEL DETERGENT DE TE RG EN TE 0 2 8 1 4 9 8 00 13 8 0 FO R BEST RESULT S USE DETE RGENT CONTROL BOX 22 23 16 12 37 10 30 11 1 32 27 8 2 25 9 24 26 26 19...

Страница 25: ...ole 7 23 9 802 515 0 Strain Relief Straight LQ Tite 1 24 6 618 076 0 Socket Spark Plug 2 25 9 802 754 0 Screw 1 4 x 1 2 HH NC Whiz Loc 8 26 9 802 749 0 Screw 8 32 x 3 4 BH SOC Blk 2 27 9 802 695 0 Nut...

Страница 26: ...nk Scale Inhibitor 1 3 4 730 127 0 Filter Water 1 4 5 063 226 0 Lid Scale Inhibitor Tank 1 5 5 310 062 0 Nut Float Tank 1 6 5 443 285 0 Hose Stem 45 1 7 6 686 025 0 Valve Solenoid DN3 1 3 4 2 1 7 8 6...

Страница 27: ...1 3 8 706 860 0 Tee 1 2 Street 1 4 9 802 128 0 Nipple 1 2 JIC x 1 2 MPT Pipe 1 5 8 706 881 0 Nipple 3 4 Pipe x 1 2 Pipe 1 6 9 803 557 0 Elbow 3 8 SAE x 3 4 90 1 6 1 2 9 5 3 10 4 11 7 8 ITEM PART NO D...

Страница 28: ...Branch 1 2 9 802 036 0 Nipple 1 2 JIC 3 8 Pipe 2 3 9 802 039 0 Elbow 1 2 JIC 3 8 90 1 4 9 802 870 0 Block Unloader 3 8 x 3 8 1 25 Steel 1 5 9 802 048 0 Swivel 1 2 JIC Female 3 8 Male 1 6 9 802 129 0 E...

Страница 29: ...5 0 Pump Fuel 1 13 8 753 179 0 Valve Solenoid w Stem 1 8 753 180 0 Valve Solenoid Replacement Only 18 23 8 5 2 19 14 11 4 3 21 24 10 6 22 7 1 20 12 13 17 26 16 25 15 9 27 Return Line Inlet Line 22 25...

Страница 30: ...3 640 148 0 Heater Flow 1 2 4 654 280 0 Cover D K 1 3 7 311 380 0 Nut Cap M 6 4 4 7 312 167 0 Washer Lock A 6 4 4 5 2 880 177 0 Electrodes Spare Parts Kit 1 BURNER COIL PARTS LIST 3 4 2 1 ITEM PART N...

Страница 31: ...ssembly Blower HDS Skid 1 10 9 803 521 0 Assembly Coil Tank HDS Skid 1 11 9 803 600 0 Swivel M22 x 3 8 Hex Male Pipe 2 COIL BLOWER PARTS LIST 7 13 12 19 15 8 22 2 6 10 9 3 1 4 5 14 16 17 18 17 11 20 2...

Страница 32: ...Swivel Ends 3 Standard 1 2 4 775 466 0 Gun Shut Off 1 3 4 760 550 0 Lance Spray Insulate 1055mm 1 4 7 362 501 0 O Ring Power Nozzle 1 2 880 296 0 Spare Part Set O rings 5 Pack for Replacement 1 5 2 88...

Страница 33: ...y Fuel Level Low Sensor 1 9 9 803 604 0 Grommet Low Level Fuel Switch 1 FUEL TANKS ASSEMBLY FUEL TANKS PARTS LIST 11 4 4 2 7 8 1 6 9 10 3 13 10 Burner Inlet Line Burner Return Line Vapor Purge Line to...

Страница 34: ...ASHER 34 ENGINE ASSEMBLIES 615 0 Models 98001030 5 616 0 Models 617 0 Models 9 8 7 6 3 2 1 4 5 10 9 8 7 6 5 4 3 2 1 10 9 1 21 23 22 24 20 2 13 14 15 17 15 12 16 18 19 11 4 3 5 12 12 26 25 27 25 Engine...

Страница 35: ...616 0 1 8 750 497 0 Muffler Honda GX630 GX670 688 CC Right 617 0 1 8 739 597 0 s Bolt Flange M8 x 20 617 0 2 9 802 798 0 s Screw 10 1 2 Tek HH SS 617 0 1 11 8 750 737 0 Adapter Honda M20 1 5 x 3 8 FPT...

Страница 36: ...ader Pulley Part Bushing Part Engine Part 1 575 615 0 KT4035 9 803 410 0 8 715 483 0 2AK94H 9 803 548 0 25MM 9 802 403 0 GX390 389 CC 8 750 579 0 1 575 616 0 KT6036 8 921 717 0 8 715 483 0 2BK90H 8 71...

Страница 37: ...ont Pulley Part Bushing Part Size Part Size Part 615 0 3TB34 9 802 392 0 P2 x 1 9 802 404 0 AX 38 9 802 410 0 AX37 9 802 409 0 616 0 3TB34 9 802 392 0 P2 x 1 9 802 404 0 BX 38 9 802 417 0 AX37 9 802 4...

Страница 38: ...08 0 Copper Washer 3 8 1 KT 2 PUMP EXPLODED VIEW PARTS LIST KT 2 SERIES PUMP EXPLODED VIEW TORQUE SPECS ITEM FT LBS 14 95 15 45 23 8 34 10 42 30 48 8 5 7 12 12 23 24 25 26 27 28 29 30 27 31 26 32 33 2...

Страница 39: ...1 6 3 ITEM PART NO DESCRIPTION QTY 33 9 803 181 0 Bearing Housing 1 34 8 752 841 0 Plunger Bolt 3 35 8 752 820 0 Bonded Seal 3 36 8 753 819 0 Plunger 18mm 3 37 8 752 823 0 Copper Spacer 3 38 8 753 82...

Страница 40: ...ert of the lock nut Item 19 If adjustment knob Item 18 DOES NOT make contact with upper nut Items 15 remove adjusting knob Item 18 re adjust raise nuts Items 15 on stem Item 8 and re attach adjustment...

Страница 41: ......

Страница 42: ...Form 9 800 103 0 B Revised 8 14 Printed in U S A...

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