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HD 4000 C / HD 6000 C

English

5.956-648   A10369 (06/98)

E. Maintenance

E4

Interval

Procedure

Subject Assembly

Activity

By whom

monthly, or
after 200
operating
hrs.

Check
overflow valve

Overflow valve

Dependent on the number of
high-pressure handguns used, the
pressure reading fluctuates between
the preset value and approx. 15 bar
below the same. On closing all
handguns, the gauge will read
approx. 0 bar. In the event of
malfunction, call customer service.

Operator

Customer
service

Check
low-water
sensor

Float switch in float
reservoir

For about 5 seconds press down the
float of the low water protection
facility and check the fault indication
on the printed circuit board. If
necessary remove any deposits.

Trained
operator
authorised
to open
control
cabinet

Clean
strainers

Dirt trap upstream of float
reservoir,
Pressure controller

Switch OFF unit, turn OFF water,
release pressure. Disassemble and
clean strainers.

Operator

Check float
valve

Float reservoir

Water level must stand 40 mm
below the overflow weir. With float
valve closed, no water may exit. For
adjustment information, refer to the
Service Manual.

Operator

Check
pressure relief
valve

Pressure relief valve on
pump

When functioning correctly, the
motor must reach full RPM within
2 seconds. If required, clean the
strainer upstream of the pressure
release valve. Prior to cleaning:
Shut OFF water, set Emergency-
STOP master switch to OFF.

Operator

Check run-on
interval

System control

Close utiliser (e.g. handgun).
After the after running time (approx.
15 sec) the pump must switch off.

Operator

Check
automatic
switching on

Pressure switch

The pump is stationary as no water
is being drawn. Open the handgun.
When the pressure in the
high-pressure network drops below
25 bar, the pump must switch on.

Operator

Tighten hose
clamps

All hose clamps in/on the
unit

Tighten hose clamps with torque
wrench.
Torque:
  28 mm nominal diameter: 2 Nm
  29 mm nominal diameter: 6 Nm

Operator

Содержание HD 4000 C

Страница 1: ...5 956 648 A 10369 06 00 HD 4000 C 1 509 035 1 509 515 HD 6000 C 1 967 045 Operating Instructions...

Страница 2: ...ng an oil change as well as any oil water mixture exiting from the machine in conjunction with a leak must be collected and delivered to a waste oil collection point i Important Waste oil may be dispo...

Страница 3: ...Use of the Equipment B System Operation 1 Operating Controls 2 Using Emergency STOP 3 Starting the System 4 Stopping the System 5 Frost Protection 6 System Shut Down C System Functions 1 Flow Diagram...

Страница 4: ...tem are under high pressure High pressure water jets may exit from damaged system components posing injury and or scalding hazards General Hazard Overview Danger n Injury hazard through exiting water...

Страница 5: ...gh defective hose coupling Check hose coupling daily for tightness and absence of leakage Hazards posed by defective equipment Danger Injury hazard through exiting water jet of high pressure or high t...

Страница 6: ...ituted by the accessories spraying devices that are connected to the system taps 7 Authorised Operators The operation of the system is restricted to persons over the age of 18 who have been properly i...

Страница 7: ...icable are the German Regulations governing liquid spraying devices VBG 87 and the Ordinance on Hazardous Substances VBG ZH 1 220 GefStoffV A For Your Safety Please also observe local regulations conc...

Страница 8: ...ped switching off the motor motor fault 5 Indicator lamp General Fault is illuminated for motor malfunction drop in system pressure at high pressure outlet water temperature too high motor temperature...

Страница 9: ...n B2 Danger n Injury hazard Hazard of chemical burns caused by cleaning detergents Scalding hazard through hot water Do not aim waterjet at persons or animals Strictly observe safety instructions on d...

Страница 10: ...storing Operational Readiness Press the unlock button S1 4 Stopping the System Turn the system s Emergency STOP master switch to the 0 OFF position Shut OFF the water supply Open the handgun until the...

Страница 11: ...essure pumps 2 Float valve 3 Dirt trap 4 Overflow 5 Low water sensor 6 Pressure relief valve 7 Filter 8 Overflow valve 9 Flow monitor 10 Safety valve 11 Solenoid valve cooling water 12 Pressure contro...

Страница 12: ...inactive the overflow valve switches to idle pressure circulation If the outlet pressure exceeds the maximum operating pressure regardless of the overflow valve the safety valve 10 opens System Contr...

Страница 13: ...pressure safety valve bar 130 130 130 130 Dimensions Length mm 1090 1090 1090 1090 Width mm 615 615 615 615 Height without pedestal mm 1070 1070 1070 1070 Weight empty kg 245 245 245 245 Capacity Floa...

Страница 14: ...operating pressure safety valve bar 90 90 Dimensions Length mm 1090 1090 Width mm 615 615 Height without pedestal mm 1070 1070 Weight empty kg 260 260 Capacity Float reservoir max capacity L 89 89 Pu...

Страница 15: ...15 5 Power supply cable mm 4 x 10 4 x 10 4 x 16 4 x 16 Control cable mm 5 x 1 5 5 x 1 5 5 x 1 5 5 x 1 5 Motor starter type External pre fusing A slow 50 50 63 63 Water Flow volume L h 3900 3900 3900 3...

Страница 16: ...20 C kW 15 15 Power supply cable mm 4 x 10 4 x 10 Control cable mm 5 x 1 5 5 x 1 5 Motor starter type External pre fusing A slow 50 50 Water Flow volume L h 5600 5600 Max supply temperature C 60 80 M...

Страница 17: ...HD 4000 C HD 6000 C English 5 956 648 A10369 06 98 3 Dimension Diagram D Specifications D5...

Страница 18: ...er Observe all safety and operating instructions packaged with these spare parts In particular this applies to n Spare parts and wearing consumable parts n Accessory parts n Operating media n Cleaning...

Страница 19: ...tenance E2 a Safety valve b Pump side c Pressure controller d Solenoid valve cooling water e Drip pan f Pressure relief valve g Cooling coil h Float reservoir with float valve j Overflow valve pressur...

Страница 20: ...ck pump oil level MIN level Centre of oil sight glass MAX level up to mark in housing If required top up with oil part no 6 288 061 Operator Check oil quality Both pump sides If the oil appears milky...

Страница 21: ...r release pressure Disassemble and clean strainers Operator Check float valve Float reservoir Water level must stand 40 mm below the overflow weir With float valve closed no water may exit For adjustm...

Страница 22: ...rt no 6 288 061 Do NOT use alternate oil products Operator Check unit for lime deposits Entire water system Functional faults on valves or pumps may indicate calcification Use procedures outlined on t...

Страница 23: ...value 7 8 The instructions for use and accident prevention regulations dilution according to label specifications and in particular VBG1 4 14 and 44 47 must be observed Proceed as follows Begin by dec...

Страница 24: ...r safety valve is activated Blown hose between overflow valve and float valve replace Operator Defective overflow valve CAUTION For safety reasons excess water is vented outdoors Shut down the system...

Страница 25: ...ck oil level Customer Service Oil change not made owing to which there is oil carbon under the piston guide shoes piston seizing Check pump parts replace as necessary Make an oil change Customer Servi...

Страница 26: ...less than 6 hours Site high pressure network is leaky Seal it off Operator Pressure switch defective Replace Kundendienst System does not start up when unlock button is pressed no indicator light ill...

Страница 27: ...n activated operational indicator light illuminates system does not start up Pressure switch defective replace Customer Service While activating the HD pistols the unit switches itself off Flow switch...

Страница 28: ...a flexible high pressure hose Insufficient supply line cross section or insufficient admission pressure will result in water starvation To prevent pump damage a low water condition will automatically...

Страница 29: ...in accordance with the Specifications contained in the Operating Instructions n Check the function of decalcifying component if required n Check water supply for required delivery volume and maximum...

Страница 30: ...ERSONNEL ONLY G3 6 Space Assignment Plan AUTHORISED PROFESSIONAL PERSONNEL ONLY A Pressure outlet M30x1 5 B Water inlet G 1 HD 4000 C G 1 HD 6000 C C Overflow O D 41 D Cooling water inlet G D1 Cooling...

Страница 31: ...when using these nozzles HD 4000 C 100 bar 43 N HD 6000 C 60 bar 25 N The spraying device i e handgun is connected by means of an in line quick coupling H Accessories H1 System tap workstation Feature...

Страница 32: ...ASF heavy contamination RM 39 liquid with corrosion protection alkaline slightly alkaline alkaline strongly alkaline slightly alkaline Food processing industry Light to medium contamination greases oi...

Страница 33: ...0369 06 98 J Customer Service J1 System Type Works No Commissioned date Inspected date Results Comments Signature Inspected date Results Comments Signature Inspected date Results Comments Signature In...

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