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8.780-000.0 • Xpert HD-DD-PD-DA • Rev. 12/10

    

PRESSURE WASHER   

SERVICE MANUAL

10

G.1 SERIES PUMP w/3/4" HOLLOW SHAFT EXPLODED VIEW

G.1 SERIES PUMP EXPLODED VIEW PARTS LIST

ITEM  PART NO.  

DESCRIPTION  

              QTY

 

1   9.803-938.0 

Crankcase  

1

 2*  See Kit Below  Plunger Oil Seal 

3

 3*  See Kit Below  O-Ring Ø1.78 x 28.30 

3

 4*  See Kit Below  Pressure Ring, 15mm 

3

 5*  See Kit Below U-Seal, 

15mm 

3

 6*  See Kit Below  Intermediate Ring 15mm 

3

 7*  See Kit Below  Backup Ring 15mm 

3

 8*  See Kit Below U-Seal, 

15mm 

3

 9*  See Kit Below  Support Ring, 15mm 

3

  10  9.802-926.0 

Brass Plug, 1/2" 

1

 11  9.803-199.0  Copper 

Washer 

1/2" 

1

 12  9.803-946.0  Manifold 

Housing 

1

 13*  9.803-947.0 

O-Ring Ø1.78 x 15.54 

6

 14*  See Kit Below  Valve Assembly 

 15*  9.803-948.0 

O-Ring Ø2.62 x 18.77 

6

 16  9.803-949.0  Valve 

Plug 

6

 17  9.803-950.0  Washer, 

Copper 

1

  18  9.803-951.0 

Brass Plug G1/4 

1

I

TEM  PART NO.  

DESCRIPTION  

              QTY

  19  9.803-952.0 

Manifold Stud Bolt 

8

 20  9.802-884.0  Washer 

8

 21  9.803-198.0  Copper 

Washer 

3/8" 

1

  22  9.802-925.0 

Brass Plug 3/8" 

2

 27  9.802-939.0  Hexagonal 

Screw 

9

 28  9.803-953.0  Bearing 

Cover 

1

 29  9.803-954.0  Seal 

Bearing 

1

 30  9.802-914.0  Snap 

Ring 

1

 31  9.803-955.0  Ball 

Bearing 

1

 32  8.717-069.0  Crankshaft 

(2530G) 

1

  33  9.803-957.0 

Oil Dip Stick 

1

  34  9.804-581.0 

O-Ring 3.53 x 55.56 

1

  35  9.804-582.0 

Needle Roller Bearing 

1

 36  8.717-212.0  Engine 

Flange 

1

 37  9.803-210.0  Spring 

Washer 

4

 38  9.804-584.0  Flange 

Screw 

4

9.804-033.0   KG2530G.1
8.904-893.0   LG2530G.1
8.904-748.0   HG2530G.1

TORQUE 

SPECS

Item #

Ft.-lbs

16

65

19

18

27

7.6

38

8

40

7

50

13

Содержание DA-232336

Страница 1: ... 2 3 23 P 1 107 104 0 XPERT HD 2 5 27 P 1 107 106 0 PD3 23326 1 107 091 0 PD3 23327 1 107 092 0 PD3 27324 1 107 094 0 DA 232336 1 107 097 0 DA 232337 1 107 098 0 DA 252739 1 107 100 0 DD 232336 1 107 134 0 DD 232337 1 107 135 0 DD 252737 1 107 136 0 SERVICE MANUAL ...

Страница 2: ......

Страница 3: ...w 4 Exploded View Parts List 5 6 BXD Comet Pump and Repair Kits 7 Legacy Axial Pump 8 9 G 1 Pump w 3 4 Hollow Shaft Exploded and Parts List 10 11 UU1 Universal Unloader Exploded and Parts List 12 Troubleshooting 13 14 Preventive Manteinance 15 Oil Change Record 16 ...

Страница 4: ...HER SERVICE MANUAL 4 EXPLODED VIEW 15 2 4 9 14 6 10 1 8 11 12 Honda 6 5hp 196cc 5 3 13 7 12 16 18 19 20 21 22 24 25 26 24 23 27 32 31 28 33 34 29 30 6 7 3 17 34 2 G series Pump 4 5 Legacy Pump Honda 5 0hp 163cc Comet Pump 6 7 2 1 32 33 35 36 37 38 39 29 ...

Страница 5: ...Hose 3 8 X 25 1 Wire Tuff Skin 5 HP DA Models 1 8 739 011 0 Hose 3 8 X 50 1 Wire Tuff Skin 6 5 HP DA Models 1 8 739 124 0 Hose 3 8 X 25 1 Wire Tuff Skin 5 HP Xpert DD Models 1 8 739 021 0 Hose 3 8 X 50 1 Wire Tuff Skin 6 5 HP Xpert and DD Models 1 10 8 750 247 0 Gun M407 1 11 8 783 039 0 Wand 30 1 12 9 104 024 0 Quick connect nozzle Kit 030 1 9 802 287 0 Nozzle 0003 Red 1 9 802 288 0 Nozzle 0015 Y...

Страница 6: ...3 034 0 Label Quick Start Guide 1 196cc 6 5HP Models 1 8 783 037 0 Label Quick Start Guide 2 163cc 5 0HP Legacy Comet Pump Models 1 36 8 783 035 0 Label Operator Warnings Trilingual 1 37 8 783 036 0 Label Warning Pictogram 1 38 8 783 038 0 Label Universal DB Rating Ear Protection Trilingual 1 39 9 802 215 0 Injector Chem Non Adj 2 3 GPM 0 070 196cc 6 5HP Models 1 40 6 388 216 0 Hose DN 5 1 41 5 73...

Страница 7: ... 8 725 557 0 Kit suction valve 1 3 8 725 558 0 Kit check valve 1 4 8 725 559 0 Kit injector body 1 5 8 725 560 0 Kit chemical coupling 1 6 8 725 561 0 Kit easy start 1 ITEM PART NO DESCRIPTION QTY 7 8 725 562 0 Kit complete valve kit 1 8 8 725 563 0 Kit piston seal 1 9 8 725 564 0 Oil site glass 1 10 8 725 565 0 O ring 1 11 8 725 566 0 Oil cap 1 12 8 725 567 0 Knob 1 COMET PUMP BXD REPAIR KITS ...

Страница 8: ... 362 507 0 O Ring Seal 8 x 2 NBR 90 1 14 6 413 403 0 Thermo Valve Tin Coated 1 ITEM PART DESCRIPTION QTY 15 5 332 290 0 Helical Spring 1 16 9 175 005 0 Unloader Assembly 1 17 4 132 007 0 Drain Plug Replacement 1 18 5 003 062 0 Plate 1 19 9 177 301 0 Hich Pressure Seal 3 20 9 177 310 0 Back Ring 3 21 6 362 833 0 O Ring Seal 12 5 x 1 73 3 22 9 155 011 0 Housing Low Pressure Seal 3 23 6 363 058 0 Gro...

Страница 9: ...E MANUAL PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART DESCRIPTION QTY 1 9 166 016 0 Grooved Ball Bearing 1 2 9 135 018 0 Swash Plate Hor 1 3 9 165 356 0 Ball Bearing No 6207 1 4 9 177 314 0 Radial Seal 35 x 52 x 7 1 5 9 135 016 0 Oil Housing 8 920 004 0 Housing View ...

Страница 10: ...5 54 6 14 See Kit Below Valve Assembly 6 15 9 803 948 0 O Ring Ø2 62 x 18 77 6 16 9 803 949 0 Valve Plug 6 17 9 803 950 0 Washer Copper 1 18 9 803 951 0 Brass Plug G1 4 1 ITEM PART NO DESCRIPTION QTY 19 9 803 952 0 Manifold Stud Bolt 8 20 9 802 884 0 Washer 8 21 9 803 198 0 Copper Washer 3 8 1 22 9 802 925 0 Brass Plug 3 8 2 27 9 802 939 0 Hexagonal Screw 9 28 9 803 953 0 Bearing Cover 1 29 9 803 ...

Страница 11: ...er Rod 3 47 9 803 965 0 Connecting Rod Pin 3 45 9 803 966 0 Connecting Rod 3 49 9 803 218 0 Spring Washer 6 50 8 933 020 0 Connecting Rod Screw 6 54 9 803 969 0 O Ring 2 62 x 107 62 1 53 9 803 968 0 Crankcase Cover 1 52 9 803 197 0 Gasket G3 4 1 51 9 803 202 0 Sightglass G3 4 1 Part available in kit See below REPAIR KIT NUMBER 8 725 354 0 8 725 355 0 9 803 934 0 9 803 936 0 9 803 937 0 KIT DE SCRI...

Страница 12: ...lug 5 8 18 UNF 1 15 O ring 12 ID x 2 CS A 2 16 O ring 6 ID X 2 CS A 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding connector guide 1 18 O ring backup A 1 6X 1 45X 1 68 19 Conical seal C 1 20 O ring 6 75 X 1 78 BN80 A 1 21 Spring seat C 1 22 Plunger spring B 1 23 8 917 699 0 Banjo bolt 1 2 short 1 8 917 700 0 Banjo bolt 1 2 1 4 NPT short 1 8 917 698 0 Banjo bolt 3 8 short 1 24 8 917 698 0 B...

Страница 13: ...ir inlet hose leaking Check that all hoses and fittings are airtight Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle Insufficient water supply Turn water on full force Check garden hose for kinks leaks or blockage PRESSURE LOW AFTER PERIOD OF NORMAL USE Nozzle worn Replace nozzle Unloader valve worn Replace unloader valve ENGINE WILL NOT START OR STOP...

Страница 14: ... garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filter valve is at lowest setting Set detergent filter valve to a higher setting Filter on detergent suction tube is clogged Run warm water through filter to remove debris Damaged or clogged detergent suc ...

Страница 15: ...igh Pressure Nozzle Every 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship However you as the owner have certain responsibilities for the correct care of the equipment Attention to r...

Страница 16: ...ANUAL 16 Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump oil and engine oil level before first use of your new pressure washer ...

Страница 17: ......

Страница 18: ...Form 8 780 000 0 Xpert HD DD PD DA Revised 12 10 Printed in U S A or Mexico ...

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