background image

 

 6 

    

7

ADJUSTING THE SPEED CONTROLLER AND AIR PRESSURE   

 

■ 

Speed controller F controls the speed when the thread 

trimming knife carriers protrude. 
Speed controller G controls the speed when the thread 
trimming knife carriers retract.    If the screw for F is too 
loosened, the carriers will protrude too fast and then the 
position of the lower knives will become unstable, causing 
cutting error.  If the screw for G is too loosened, the 
carriers will retract too fast and then the looper threads 
may not be held properly.  The speed controllers are 
factory-set (see the illustration in [6] ). 

 
 
 
 
 
 
 
 

8

ADJUSTING THE PRESSER FOOT LIFT   

 

■ 

The foot lift should be 7mm above the top surface of the 

needle plate.  To make this adjustment, loosen screw D 
for crank lever C and then set the clearance between slot 
A on the presser bar clamp connection plate and screw B 
at 0.5~1mm. 

 
 
 
 
 
 
 
 

■ 

When the air cylinder on the pneumatic presser foot lift 

gets actuated, the presser foot lift should be 7mm above 
the top surface of the needle plate. 
To make this adjustment, position stopper E so that lever 
G cannot be lowered.  After stopper E has been 
positioned, secure stopper E with nut F. 

 
 
 
 

 

 

 

 

< Note > 

Set the regulator at 4~5kgs/cm

2

.  To decrease the pressure, 

turn the adjusting knob clockwise.    Too fast speed will give a 

shock to the knife carriers.  Then the threads will be cut 

before they are cut by the knives or the threads will not be 

held properly.    It may cause trouble. 

 

 

 

 

Содержание DX Series

Страница 1: ...INSTRUCTION DX UTC MANUAL Industrial Sewing Machines DX9902 3U DX9900 4U First published November 1997 Second edition January 1999 No 980101 ...

Страница 2: ...cial s DX UTC Series Read and study this instruction manual carefully before beginning any of the procedures and save it for later use This instruction manual describes adjustments and maintenance procedures for the thread trimmer Refer to the DX Series instruction manual for other information ...

Страница 3: ...s 2 4 5 Relationship between the lower knives and the needles 3 4 6 Relationship between the upper and lower knives 3 4 7 Overlap of the upper and lower knives 3 4 8 Adjusting the leaf springs 4 4 9 Relationship between lower knives needle threads and looper threads 4 5 ADJUSTING THE THREAD RELEASER 5 1 Thread releaser lever 5 5 2 Thread releaser plate 5 5 3 Thread releaser hook 5 6 SAFETY DETECTO...

Страница 4: ...laced at position A for the next sewing operation after the threads are cut 2 INSTALLING THE POSITION DETECTOR Install position detector A and tighten screw B temporarily Fit positioner bar C onto the guide groove of the position detector Then tighten screw D Turn on the motor Press the pedal with heel after two to three stitches are formed by pressing the pedal with toe Then the needle stops Loos...

Страница 5: ...8 5 8 5 8 5 46 1mm 6 4 6 4 6 4 43 9mm 4 4 4 4 2 Upper knife at the extreme left end of its stroke 2 Upper knife at the extreme left end of its stroke 2 Upper knife at the extreme left end of its stroke 2 Upper knife at the extreme left end of its stroke Lower knife carrier A and upper knife carrier B move to the left simultaneously Upper knife carrier B stops when reaching positioning stopper C 4 ...

Страница 6: ...ing the procedure stated above Distance Gauge a b 4 8 10 10 10 4 0mm 5 0 13 13 13 3 8mm 9 5 9 5 9 5 6mm 8 5 8 5 8 5 6mm 6 4 6 4 6 4 6mm 4 4 4 4 6 Relationship between the upper and lower knives 6 Relationship between the upper and lower knives 6 Relationship between the upper and lower knives 6 Relationship between the upper and lower knives Check to make sure positions G on lower knives E are ali...

Страница 7: ...9 5 9 5 3 3mm 8 5 8 5 8 5 3 0mm 6 4 6 4 6 4 3 0mm 4 4 4 4 9 Relationship between lower knives needle threads and looper threads 9 Relationship between lower knives needle threads and looper threads 9 Relationship between lower knives needle threads and looper threads 9 Relationship between lower knives needle threads and looper threads After all the adjustments have been completed confirm the foll...

Страница 8: ...p surface of thread releaser bar guide B There should be a clearance of 4mm between E ring K and thread releaser bar guide B 5 5 5 5 3 Thread releaser hook 3 Thread releaser hook 3 Thread releaser hook 3 Thread releaser hook The needle threads should not protrude long from the back side of the fabric at the start of sewing Loosen screw C and adjust the position of thread releaser hook D To decreas...

Страница 9: ...T The foot lift should be 7mm above the top surface of the needle plate To make this adjustment loosen screw D for crank lever C and then set the clearance between slot A on the presser bar clamp connection plate and screw B at 0 5 1mm When the air cylinder on the pneumatic presser foot lift gets actuated the presser foot lift should be 7mm above the top surface of the needle plate To make this ad...

Страница 10: ... should be as little as possible Turning the adjusting screw clockwise decreases the amount Turning the adjusting screw counterclockwise increases the amount The air must blow through behind the needles If the air blows through in front of the needles it may cause the needle threads to be removed from the needles Note The air blowing time is factory set at 1 5 sec s Therefore remove the fabric fro...

Страница 11: ... LINES AND CORDS FOR PNEUMATIC DEVICES 10 10 10 10 1 DX004U 1 DX004U 1 DX004U 1 DX004U Connect air lines and cords by referring to the illustration below and the parts list 10 10 10 10 2 DX2 2 DX2 2 DX2 2 DX2 3U 3U 3U 3U ...

Страница 12: ...10 10 10 10 10 3 DX2 3 DX2 3 DX2 3 DX2 3U LK 3U LK 3U LK 3U LK ...

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