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Kango 900, Руководство по обслуживанию и ремонту

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22

Service and Repair Manual

Model 900/950/990

ITEM NO.

PART NO.

Nm

lb.ft

103

9170  0020  70

2

1.75

104

9170  0193  90

3.5

2.5

113

9170  0191  70

0.75

0.5

129

9170  0191  90

2

1.75

145

9170  0070  50

22

16

151

9170  0191  10

3.5

2.5

152

9170  0197  60

1

0.75

159

9170  2874  30

2.9

2.25

162

9170  6909  00

2

1.75

168

9170  0190  80

2

1.75

227/348

9170  0190  10

16

11

229

9170  0194  20

20

15

246/365

9170  0193  20

35

25

MODELS  900KV/900SV/900MV/950K/950B/990KV

ITEM NO.

PART NO.

Nm

lb.ft

254/382

9170  0199  70

30

21

320

9170  0190  60

7

4

321

9170  0190  60

7

4

338

9170  0190  70

4.5

3.5

341

9170  0130  10

27

20

366

9170  0198  30

18

13

TORQUE SETTINGS

Liberally coat

Generously apply

Pack

GREASE APPLICATION CODE

Use grease Part No. 9170  3108  00 (85gm sachet)
Total quantity 170gm (2 sachets)

(5gm)

(10gm)

Place 5gm of

grease on

piston crown

After
assembly
apply 35-
40gm

Fill flutes level
with grease
(5-10gm)

Remaining
grease after
lubrication of
all other parts
(approx.
60gm)

Fill using grease gun
after assembly (5-10gm)

(5gm)

SDS

Содержание 900

Страница 1: ......

Страница 2: ...EL 22 9170 0232 60 ALIGNMENT BAR 23 9170 0234 10 BIG END BGR MANDREL 24 9170 3199 50 DUMMY HAMMER CASE 25 9170 0234 30 BIG END BGR EJECTOR 26 9170 0233 10 DISC MANDREL BASE 27 9170 0233 40 DISC BRG EJ...

Страница 3: ...y instructions numbers starting 200 are Model 900 numbers starting with 300 are Model 950 numbers starting with 400 are Model 990 numbers starting with 500 are Model 900M in both text and illustration...

Страница 4: ...e transmitter housing 5 Model 950 only Using service tool part no 9710732701 press the drive shaft bearing 374 from the transmitter housing using thick grease or similar product Dismantling the transm...

Страница 5: ...g 346 228 428 528 to the motor casing 149 Using a soft faced hammer loosen the hammer casing 3 Holding the connecting rod 305 205 405 505 carefully remove the hammer casing Remove the gasket 150 150 1...

Страница 6: ...e by base Remove the four screws 339 and remove the clutch shaft bearing cap 338 2 Using a suitable mandril press out the clutch shaft tail bearing 337 from the bearing cap 3 Remove the two thrust was...

Страница 7: ...900 990 shown 321 322 315 336 313 521 421 221 525 425 225 524 424 224 523 423 223 510 410 210 310 306 311 517 417 217 516 416 216 324 1 1 1 1 506 406 206 342 340 317 316 325 Dismantling the gear carr...

Страница 8: ...Removing the rear handle and motor end plate All models 102 103 115 120 105 121 122 110 108 106 107 101 117 118 119 123 125 165 159 164 155 158 153 152 160 169 168 167 166 124 162 163 154 1 Slacken t...

Страница 9: ...the brush holder housing All models 114 113 129 130 131 1 Remove the four retaining screws 113 and two brush holder retaining straps 114 2 Remove the brush holders 130 3 Remove the two terminal housin...

Страница 10: ...on take care to ensure the fan 138 is not damaged by the vice jaws 2 Mount the armature assembly and pinion in a vice between two pieces of wood with the pinion nut uppermost Using a suitable open end...

Страница 11: ...TAKEN FOR PERSONAL SAFETY THE USE OF EYE PROTECTION AND GLOVES IS RECOMMENDED Inspection All mechanical and electrical parts should be inspected for wear and replaced as required Lubrication At servi...

Страница 12: ...25 MODELS 900KV 900SV 900MV 950K 950B 990KV ITEM NO PART NO Nm lb ft 254 382 9170 0199 70 30 21 320 9170 0190 60 7 4 321 9170 0190 60 7 4 338 9170 0190 70 4 5 3 5 341 9170 0130 10 27 20 366 9170 0198...

Страница 13: ...s C Commutator segments to commutator bush 750 volts increasing to 2500 volts Connect all the field coil leads together and apply one test probe to the leads and one to the laminations Set the test vo...

Страница 14: ...rrect torque could result in damage to the hammer gear mechanism 4 Mount the armature assembly and pinion in a vice between two pieces of wood with the pinion nut sitting on the bottom of the vice sli...

Страница 15: ...3 129 130 1 Fit the switch box liner 154 and pass the two field coil switch leads through into the liner Fit a grommet 166 over each lead and press the grommets into the liner apertures 2 Fit switchin...

Страница 16: ...t the rocker assembly 101 into the handle 118 and insert the rocker pivot pin 120 Fit the lock button 103 and the large and small handle plugs 102 115 5 Fit the plunger 121 into the handle Fit the han...

Страница 17: ...oncave face to the clutch plate e clutch lock washer 328 f clutch lock nut 327 Assembling the clutch Model 950 only 341 327 328 329 331 332 330 333 1 The backlash between the crank disc assembly and t...

Страница 18: ...uppermost 2 Fit the drive shaft thrust washer 343 and thrust race 344 to the drive shaft 345 Insert the drive shaft into the drive shaft bearing in the gear carrier 3 Insert the clutch assembly into t...

Страница 19: ...insert the gear key 326 2 Fit the clamp plate 323 223 423 523 and secure the gear or bearing keeper using the screw 321 221 421 521 and spring washer 322 222 422 522 Fitting the connecting rod All mod...

Страница 20: ...433 between gasket and buffer housing Assembling the transmitter housing All models model 950 shown 1 Place the transmitter housing 359 vertically in a vice between soft metal jaws Using service tool...

Страница 21: ...47 2 Fit seal 545 to anvil 546 3 Fit the following items junk ring 544 seal 543 O ring 535 O ring 542 4 Fit the following items and secure using six screws 551 trans housing 541 nose piece 550 four ba...

Страница 22: ...r 459 knob 460 Fig 47 Assembling the SDS assembly 900MV 1 Fit the following items and secure using two latches 557 lock chuck 558 lock plate 554 spring 555 latch plate 556 2 Fit the following items an...

Страница 23: ...CHECKED AGAINST THE PERFORMANCE DATA With the breaker completely assembled and with the switch ON apply not more than 2000 volts initially and then raise quickly to 4000 volts between the main casting...

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