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9

   

Service and Repair Manual

  

Model 

840M

WARNING

LETHAL VOLTAGES PRESENT!!

IMPORTANT

On completion of the assembly, the unit must be fl ash tested at 4000 volts.

Flash Test

1.  With the breaker completely assembled and with the switch "ON", apply 2000 volts initially and increase rapidly to 4000 volts between the main 

casting and one of the pins of the plug on the power supply cord. Apply test to both live and neutral pins.

2.  The full voltage of 4000 volts should be maintained without breakdown or fl ashover for a few seconds.

3.  If the armature has been tested, remove the carbon brushes before carrying out the test, (thus avoiding overstressing the armature insulation 

system).

4.  The test voltage must be applied between the main casting and each live pin of the plug in succession.

Running Test

1.  Ensure the unit is switched "ON" before testing. Operate the unit for approx. 10 minutes at half voltage for initial 'bedding in' of the carbon brushes 

followed by full operational voltage. Compare readings with Performance Data.

With the aid of the Fault Finding chart (below) the source of any malfunction may be quickly identifi ed and repaired.

FAULT FINDING

Содержание 840M

Страница 1: ...GB 840M Date Code 0011L2001 9800 0329 01 a...

Страница 2: ...vent any adverse damage occuring ALL SEALS GASKETS GREASE OR OTHER PARTS DEEMED NECESSARY FOR SERVICING ARE IN THE SERVICE KIT ALL NEEDLE ROLLER BEARINGS SHOULD BE PRESSED WITH THE ROUNDED EDGE ENTERI...

Страница 3: ...70 4668 30 Quik Lok Cord Set 1 35 9170 4654 50 Switch 1 37 9170 4654 60 Crankcase Assembly 1 42 9170 4655 00 Upper Handle Mount 1 46 9170 4655 30 Module Cover 1 47 9170 4655 40 Motor Cover 1 50 9170 4...

Страница 4: ...TING TORQUE FIG NO MINIMUM MAXIMUM 9 120 140 10 20 25 11 3 6 12 4 8 13 20 25 14 20 25 15 20 25 16 50 55 17 30 35 22 30 35 23 15 20 24 20 25 25 50 55 26 15 20 74 130 FT LBS 200 FT LBS 87 130 FT LBS 200...

Страница 5: ...nt Assembly 1 49 9170 3258 00 Side Handle Housing 1 54 9170 4656 50 Main Shroud 1 55 9170 4656 70 Locking Ring 1 56 9170 3258 60 Spacer 1 57 9170 4666 40 Clutch Gear Assembly 1 58 9170 4657 10 Drive G...

Страница 6: ...re bearing 1 already pressed onto the armature shaft prior to assembling the motor cover 47 to the tool NOTE Do not dislodge the bearing cup from the bearing during assembly 30 1 86 Press fan 3 onto a...

Страница 7: ...ONS TERMINAL DESCRIP Part No Code Qnty 1 Black Blade Hsg Component of blade housing assembly 2 White Blade Hsg Component of blade housing assembly 3 Black Elect Mod Component of electronics module Str...

Страница 8: ...0 Volts min C Armatuure shaft to commutator 3000 Volts min ELECTRICAL PERFORMANCE TEST READINGS CLUTCH SLIP Measured on disassembly assembly 40 50ft lbs 47 61Nm Non Electrical Test Note On all test re...

Страница 9: ...without breakdown or flashover for a few seconds 3 If the armature has been tested remove the carbon brushes before carrying out the test thus avoiding overstressing the armature insulation system 4...

Страница 10: ...Sickla Industriv g 1A S 105 23 Nacka Sweden Telephone 46 0 8 743 9600 Fax 46 0 8 743 9650 9800 0329 01 a 54 24 1025 Drwg 5 08 06...

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