background image

kaivac

cleaning

systems

TM

P a g e   ǀ  

2 2

1-800-287-1136

Customer/Technical Support

4.1  t

RoUbLeshooting

4.0  Troubleshooting and Upkeep

Electrical

No Power to pump or 

vac motor

Machine not plugged in

Plug machine in

Switch not “on”

Check switches for “on”

GFCI tripped

Test and reset GFCI

Building circuit overloaded

Check and reset circuit

Switch wires loose

Disconnect power and check for 
loose wire

Connections loose

Disconnect power and check for 
loose wire under panel

Electrical burning smell

Vac motor brushes worn

Remove vac motor and repair

Vac motor hung up

Release pressure on hose and jog 
vac switch, or replace

Pump motor hung up

Release pressure on hose and jog 
pump switch, or replace

Vacuum System

No/Weak vacuum

Vac tank full

Empty vac tank

Squeegee blades or wheels 
worn

Replace wheels or blades and 
check periodically

Float shutoff screen dirty

Spray off float screen to clean

Float ball stuck

Tap float and release/clean

Damaged hose

Cut and repair/replace

Dump hose plug missing

Contact dealer and replace

Access lid not right

Tighten lid hand tight

Vacuum hose plugged

Flush hose to remove debris

Too much liquid in vac hose Allow air in when vacuuming
Vac hose still wrapped

Unwrap vac hose fully

Exhaust plugged

Remove HEPA filter and clean

Leak in vac tank

If repairable, clean and dry affected 
area and seal with silicone

HEPA filter clogged

Remove HEPA filter and clean

Moisture from exhaust

Vac tank full

Dump vac tank

Float shutoff missing

Replace

Excessive foam in vac tank

Use defoamer

Blow Dry System

No air flow

Hose disconnected

Reconnect hose

Moisture from exhaust

Water in blow hose

Dry blow line

Suction, not blow action

Vacuum hose connected to 
vac tank

Reconnect to vac motor exhaust 
hose

CAUTION

Always unplug machine before lifting electric cover assembly.

AREA

PROBLEM

POSSIBLE CAUSE

SOLUTION

High Pressure 

System

No water from pump 

or low pressure

Out of water

Fill water tank

Gun nozzle plugged

Remove orifice with Allen wrench 
and clean

Air in pump (vapor lock)

Use power prime technique

Gun orifice missing

Replace orifice

Water tank filter plugged

Clean tank and filter

In-line bowl filter plugged

Remove filter cover and clean

Bowl filter lid loose

Gently tighten bowl cover

Pressure hose damaged

Repair or replace

Quick disconnect leaking

Tighten or replace

Injector plugged

Remove safety cap from chemical 
and blow small amounts of 
compressed air into line

Pulse hose damaged

Repair or replace

Regulator failed

Replace

Hose kinked

Unkink and check for damage

Seals in pump need replaced

Remove and replace seals

Bad fan pattern or 

pinpoint pattern on 

gun

Debris in nozzle

Remove orifice with Allen wrench 
and clean

Orifice damaged

Remove and replace

Chemical Injection 

System

No chemical flow

Out of chemical

Refill chemical

Safety cap not secure

Check safety cap/tighten

Chemical valve “off”

Check on/off valve

Safety cap plugged

Replace cap

Spray gun in wrong mode

Make sure gun nozzle is pulled out 
away from gun chemical mode

Metering tip plugged

Check metering tip for clog

Injector plugged

Remove safety cap from chemical and blow 
small amounts of compressed air into line

Air entering system

Check for air entering system 
around chemical lines or injector

Injector installed backwards

If fluttering or pulsing sound can be 
heard while spraying or when machine 
is running, it is possible that your injec-
tor is in backwards. Remove; reinstall.

Kink in chemical line

Replace chemical line

Содержание NO-TOUCH CLEANING 1200 Series

Страница 1: ...kaivac cleaning systems TM NO TOUCH CLEANING NTC OPERATOR PARTS MANUAL 2020 Kaivac Inc All rights reserved www kaivac com P N MANUALNTC kaivac cleaning systems TM...

Страница 2: ......

Страница 3: ...eaning systems TM Revision Sheet Revision Sheet for MANUALNTC Kaivac Inc 2680 Van Hook Ave Hamilton OH 45015 NOTE Specifications and parts are subject to change without notice Release No Date Revision...

Страница 4: ...lectrical Diagram 21 4 0 Troubleshooting and Upkeep 4 1 Troubleshooting 22 4 2 Troubleshooting Continued 23 4 3 Troubleshooting Continued 24 4 4 Troubleshooting Tips 25 4 5 Replacement Monthly 25 5 0...

Страница 5: ...ntify your system below to see the correct manual pages for your product pg 20 21 pg 32 37 Associated Pages 2700 Series NTC 1 2 Warranty Registration Thank you for purchasing a Kaivac product Please t...

Страница 6: ...smoking such as cigarettes matches or hot ashes If using extension cord with appliance make sure the connection is above the floor and away from exposure to liquid Keep all connections dry and off th...

Страница 7: ...tion from the risk of electric shock Should replacement of the plug or cord become necessary use only identical replacement parts that include GFCI protection This appliance is for use on a nominal ci...

Страница 8: ...and fully attach the appliance plug to the extension cord Periodically check the connection while operating to ensure it is fully attached Do not use an extension cord that provides a loose connection...

Страница 9: ...pliance accidentally When battery is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal...

Страница 10: ...and mechanically secured using the provided cord connector to use the equipment QUICK RELEASE INSTRUCTIONS 1 To disconnect the motor from the Battery pull the button on the electrical connector towar...

Страница 11: ...and store in a cool location between 320F to 800F or 00C to 270C Hour Battery Gauge The Kaivac Batteries come with a built in Battery Gauge or Fuel Gauge which shows the approximate run time remaining...

Страница 12: ...n Normal wear items such as wheels hoses seals gaskets cords casters squeegees and GFCI are excluded from warranty coverage All warranty claims must be accompanied by a Return Authorization Number RAN...

Страница 13: ...iDrain CVS14 Vac Hose 1700 Series VH25 HC5 VHST20 2700 Series VH40 HC5 VHKVJRST Pressure Hose 1700 Series PH45 2700 Series PH75B Universal Fill Hose UFH Universal Fill Hose UFH Tool Cup WDVTC Electric...

Страница 14: ...g product that foams use a foam inhibitor to cut excess Pour 2 capfuls of inhibitor in the Vac Hose with Vac running to coat inside of Hose 5 Check all hoses and spray lines for damage prior to use If...

Страница 15: ...Use The bracket mounted on the black box is where the Power Pack is mounted Lower Power Pack onto bracket slide lowering it down into place The Charging Port location for the Power Pack is pictured b...

Страница 16: ...tings Replace hose if cuts are found Water Tank Check condition of filter in water tank Clean as needed Empty the water tank to prevent mildew and bacteria growth Empty tank by dipping the vacuum hose...

Страница 17: ...ems TM P a g e 1 7 www kaivac com 2020 Kaivac Inc All Rights Reserved 3 3 Vacuum Diagram 3 0 Maintenance INTAKEAT VACUUM WAND VACUUM HOSE FLOAT SWITCH VACUUM TANK 3 STAGE VACUUM EXHAUST BLACK BOX COMP...

Страница 18: ...CAL CAP CHECKVALVE CHEMICAL CAP CHECKVALVE CHEMICAL TIP WATERTANK CHEMICAL TIP CHEMICAL VALVE CHEMICAL INJECTORW CHECKVALVE DRAW TUBE DRAW TUBE PULSE HOSE SPRAY GUN UNLOADER BLACK BOX COMPARTMENT PUMP...

Страница 19: ...White N White N White N White N Green G Green G Green G White N White N White N Black L Black L Black L Black Red White N White N Green G Green G Green G Green G Green G AC POWERED 1250 NTC MACHINE K...

Страница 20: ...L Black L Black L Red Black White N White N White N White N White N White N White N White N White N White N White N White N White N White N Black Red Green G Green G Green G Green G Green G Green G CO...

Страница 21: ...d Red Red Red Red Red Red Red Red Black Black Black Black Black Black Black Black Black Black Black Red Red CONTROL PANEL PUMP MOTOR QUICK CHANGE POWER PACK VACUUM MOTOR HOUR METER HOUR METER CHARGE I...

Страница 22: ...ck periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut and repair replace Dump hose plug missing Contact dealer and re...

Страница 23: ...ose damaged Repair or replace Regulator failed Replace Hose kinked Unkink and check for damage Seals in pump need replaced Remove and replace seals Bad fan pattern or pinpoint pattern on gun Debris in...

Страница 24: ...ach or replace Clamp loose Tighten hose clamp Dump cap missing Replace cap Wheels and Casters Wheels will not roll rubbing Flat tires Inflate tires to 30 p s i Debris wrapped around axle Check for deb...

Страница 25: ...d Vacuum Hose 5 Check to see if float ball was tripped Vacuum Shuts Off Prematurely 1 Check Float Cage clean if dirty 2 Cleaning Chemicals may be producing too much foam Use correct Chemicals Other Is...

Страница 26: ...9 9 IN SNAP AND STRAP 10 KZFLOAT FLOAT SHUT OFF 11 CSS173 1 1 4 NPT X 1 1 2 HOSE ADAPTER 12 VLJHA VAC LID JUG HOLDER ASSEMBLY 13 CSS58 3 8 X 16 X 1 SST SCREW 14 CSS48 3 8 SST LARGE OD WASHER 15 SCCAP...

Страница 27: ...UT 11 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 12 CSS40 1 2 DIA WASHERS 13 AX195 AXLE 19 75 X 1 2 CR STEEL 14 WHL5 5 X 1 1 2 TPU WHEEL W 1 2 BB 15A PA1250 PUMP ASSEMBLY FOR KV1200 15B PA1250240V 2 PUMP ASSE...

Страница 28: ...5 CPS68 90 DEG 1 8 NPT MALE X 6 CPS65 1 2 IN CLAMP 7 CPS43A 2 WAY BRASS VALVE VITON SEALS INCLUDES KNOB 8 CSS21F SNAP GRID HOSE CLAMP SIZE C PART NO PART DESCRIPTION 1 5ACBS PUMP 5 AMP CIRCUIT BREAKE...

Страница 29: ...1 NO 10 3 4 SELF DRILLING 7 CSS27 1 4 NYLOC NUT 8 VBRAK VAC MOTOR BRACKET KV1200 9 CSS08 5 16 18 U NUT 10 VMH27 VAC MOTOR HOSE 1 10 2 3 4 5 7 6 8 9 1 3 5 4 2 7 10 12 11 8 9 6 Shown but not part of ass...

Страница 30: ...T16 SIGHT TUBE 16 IN 1 2 ID 10B ST14 SIGHT TUBE 13 1 2 IN ID 11A CSS114 NYLON SNAP GRIP CLAMP SIZE F 11B CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM F...

Страница 31: ...ECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 11 1700 17001 Vac Motor Assembly PART NO PART DESCRIPTION 1A HEVM1 HIGH EFFICIENCY 120V...

Страница 32: ...SS143 3 8 IN 90 DEG BRASS HOSE BARB 10 ST16B SIGHT TUBE 16 25 IN 3 8 ID 11 CSS21 SNAP GRIP HOSE CLAMP SIZE D 12 CSS158 90 DEG BRASS 3 8 NPT X 1 2 HOSE 13 MFILT MUSHROOM FILTER 14 CSS142 3 8 IN BRASS H...

Страница 33: ...3 8 QD PLUG 9 CPS12JQC QUICK CONNECT INJECTOR 10 CPS14B PULSE HOSE SHORT 11 CPS14 PULSE HOSE LONG 12 PUMPSPARE217 PUMP ONLY 1 3 5 4 2 7 10 12 11 8 9 6 5 15 27001 Vac Motor Assembly PART NO PART DESCR...

Страница 34: ...5B SPLATE17B SPLASH PLATE 17001 27501 6 CSS01 1 2 IN PUSH CAP NUT 7 WHEEL8B FLAT FREE TIRE 8 IN 1 2 HUB 8 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 9 HEPAHA2 HEPA HOUSING ASSEMBLY 10 AXSTRAP AXLE STRAP 1...

Страница 35: ...REE TIRE 10 IN 5 8 HUB 6 CSS156 3 8 X 3 4 T THUMB SCREW YELLOW 7 HEPAHA2 HEPA HOUSING ASSEMBLY 8 AXSTRAP AXLE STRAP 9 KMB16 3 8 SST FLAT WASHER 10 CSS72 COTTER PIN 1 8 DIA X 11 4 LG 11A CSS40 1 2 DIA...

Страница 36: ...T BREAKER SWITCH WHT 5 HMETER SNAP IN DIGITAL HOUR METER 6 JWW JUMPER WIRE WHITE 12 IN 7 JWB5 JUMPER WIRE BLACK 5 IN 1 7 5 4 6 3 2 PART NO PART DESCRIPTION 1 18AEMS2 18A ELECTROMAGNETIC SWITCH HEAVY D...

Страница 37: ...EPER 3 HCOVER HEPA COVER P N VA3W VA3WB VA3W27 1 2 3 5 21 HEPA Assembly P N HEPAHA2 PART NO PART DESCRIPTION 1 CPS50A 3 WAY BRASS VALVE WITH VITON SEAL INCLUDES KNOB 2 CPS50B BLACK KNOB 3 WAY VALVE 3...

Страница 38: ...Don t just clean it Kaivac it kaivac cleaning systemsTM TM TM...

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