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Maintenance instructions 

according to EN 1176-1

 

 2019 Kaiser & Kühne Freizeitgeräte GmbH 

 

 

 

 

 

 

 

 

2019-09-10

 

Im Südloh 5 – D27324 Eystrup – Telefon 0 42 54/93 15-0 – Fax 0 42 54/93 15 24 – E-Mail [email protected] 

-M A I N T E N A N C E   I N S T R U C T I O N S-                Single point swing  Item 040710004 

 

 

           Page 2 of 10 

Instructions for the professional inspection and maintenance of single point swings 

o

  Playground equipment is subject to a wide range of stresses and strains over the course of its 

useful life, which can reduce or even eliminate the original safety. Regular inspection and 

maintenance ensures that the required safety of playground equipment is maintained. 

o

  This maintenance manual contains all the instructions needed to perform the inspection tasks 

and to comply with the inspection periods. It is assumed in this maintenance manual that the 

playground equipment is installed in a normally frequented playground in normal surroundings. If 

there are local factors that deviate from the normal, the inspection periods must be adjusted. This 

may cause the time intervals specified by the manufacturer / distributor to be shortened. An ex-

tension of the time intervals is excluded as these are minimum requirements. 

o

  Among the local factors that require shortening of the inspection periods are, for example, loca-

tions with heavy use, e.g. schoolyards, kindergartens, amusement parks; location with high levels 

of vandalism; locations near the coast; locations with air pollution; playground equipment increas-

ing age. 

o

  Furthermore, this maintenance manual assumes that the described inspections and maintenance 

work will be carried out by personnel with suitable qualifications. Certain tasks (such as welding) 

can only be performed by qualified professionals or require machining by the manufacturer / dis-

tributor. 

o

  The owner / operator of the playground should set up a suitable inspection plan for the play-

ground and document the inspections and maintenance performed there for the particular play-

ground equipment. 

One-time maintenance work 

Four weeks after installation, all screw connections must be checked and tightened if necessary. In this 

case, the specified advice in the regular maintenance work e. g. to turning moments has to be observed.

 

Regular maintenance 

1.  Routine visual inspection 

1.1. 

1x weekly 

(or different, determined by local factors) 

 

Check the 

minimum space

 of the playground equipment for cleanliness.

 

  Check 

playground equipment 

for consequences of 

vandalism

, e. g. missing or damaged 

components. 

 

Check playground 

equipment for the effects of 

weather conditions

, eg. B. by storm or frost 

2.  Operational inspection 

2.1. 

1x monthly

 (or different, determined by local factors)

 

 

Check for visibility of the warning groove

 (red-colored ring on the swivel housing). If the 

ring is visible in a horizontal direction, there is a need for repair. See appendix 

"A1 Visual in-

spection of swivel at least once a month"

 

 

Testing 

for 

smoothness of running

. Relieve the swing platform and the universal joint from 

load. To check the swivel is slowly put into rotation by hand. If the swivel rotates without an-

gular offset (well visible on the swing chains), it is fine and smooth of running. 

  Check 

swing chains and connecting elements

 for wear, replace if necessary. Please note 

that the cylinder screws in the chain adapters are fastened hand-tight with a long Allen key or 

a ratchet with a socket wrench, without over-tightening the hexagon socket. 

 

Check plastic parts such as protective edges

, linings, sheathing, sleeves, etc. for loss, 

signs of wear and damaged areas and replace if necessary. 

Содержание 040710004

Страница 1: ...e Freizeitgeräte GmbH 2019 09 10 Im Südloh 5 D27324 Eystrup Telefon 0 42 54 93 15 0 Fax 0 42 54 93 15 24 E Mail info kaiser kuehne play com M A I N T E N A N C E I N S T R U C T I O N S Single point swing Item 040710004 Page 1 of 10 Single point swing Item 040710004 ...

Страница 2: ...ks such as welding can only be performed by qualified professionals or require machining by the manufacturer dis tributor o The owner operator of the playground should set up a suitable inspection plan for the play ground and document the inspections and maintenance performed there for the particular play ground equipment One time maintenance work Four weeks after installation all screw connection...

Страница 3: ...ion Check playground equipment including all components and construction elements above and below the playing level for damage caused by wear vandalism weather events rotting corrosion and element formation etc This may require excavation or access to areas below the playground level and subsequent repair of the playground surfacing Check foundations for damage due to wear vandalism weather events...

Страница 4: ...ing Item 040710004 Page 4 of 10 Annexion A1 Visual inspection of swivel at least once a month Check for visibility of the red coloured warning groove Dismount the swing joint of the playground equipment at the latest after a service life of 10 years and send it to the manufacturer distributor for revision Warning groove red coloured NOT VISIBLE Lock the play equipment imme diately send the swing j...

Страница 5: ...lubrication at least every 6 months Procedure Lube point 1 1 Remove the screw plug 1 with an Allen key size 5 mm do not lose the sealing ring 2 Press lubricant into the grease nipple using a lever grease press until fresh lubricant emerges from bore 1 3 Pick up escaping old lubricant with e g cleaning rags and dispose of it properly 4 Insert screw plug 1 and tighten firm ly Lube point 2 5 Remove t...

Страница 6: ...40710004 Page 6 of 10 Annexion E1 Spare parts Item Qty Title Illustration 1060841 1 Single point swing assembled steel beam L approx 5 42 m W approx 0 60 m H approx 0 18 m Weight approx 253 kg 1060147 1 Steel beam without swing joint and rubber bump 1060829 1 Universal joint with swivel four chain strands 3400477 4 Hexagonal srew M16x45 DIN 933 galvanized for installation of universal joint 106082...

Страница 7: ... I O N S Single point swing Item 040710004 Page 7 of 10 3430018 8 Hexagon cap nut M16 for installation of universal joint 1060829 1060693 4 U Link of universal joint 2030204 4 Dog point screw M16x25 stainless steel 1060713 1 Single point platform swing chains included L approx 1 40 m W approx 1 40 m H approx 0 25 m Weight approx 40 kg 3590050 1 Single point swing seat 1060742 4 U Link 6 mm plastic...

Страница 8: ...30010 8 Hexagon cap nut M8 DIN 986 A2 for U Link 6 mm 1060742 015753 stainless steel chain 1 4310 nominal size Ø 7 0 mm material sold by meter 1060180 1 Rubber bump stop for K K Single point swing steel beam incl steel sheet 3400290 2 Hexagon screw M16x 60 DIN 933 zinc for installation of rubber bump 1060180 3430019 2 Washer Ø 17mm DIN 125 for installation of rubber bump 1060180 1060148 1 Ground f...

Страница 9: ... of 10 3400381 4 Hexagon screw M20 x 35 DIN 933 for installation of ground fixing 1060148 3430027 4 Washer Ø 21 DIN 125 for installation of ground fixing 1060148 1060033 2 support for K K Single point swing L approx 2 71 m W approx 0 24 m H approx 0 20 m Weight approx 54 kg 3400318 4 Hexagon screw M16 x 230 DIN 931 zinc for installation of support 1060033 3430018 4 hexagon cap nut M16 for installa...

Страница 10: ...o kaiser kuehne play com M A I N T E N A N C E I N S T R U C T I O N S Single point swing Item 040710004 Page 10 of 10 3300010 8 Cap grey SKS 16 for installation of support 1060033 5200733 1 Fluid grease cartridge 400 g for K K swing joints 5200732 1 Lever grease press e g for K K swing joint SFWZ0000014 1 Lubricating metal bag 4g as assembly grease for stainless steel fasteners ...

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