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Kaindl BSM20, Инструкция по эксплуатации

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21

1 7.1

CARBIDE DRILLS

Use diamond wheel! (option)

Change of the grinding wheel, see page 29.

Grinding of carbide drills depending on shape of cutting edge use the 4 facet shape or

twist drills. The sharpening of stone drills with 4 facet shape is same as describted on

page 1 9.

The sharpening of stone drills with standard twist drill shape is same as described for

right hand drills (see page 1 5).

Alighn main cutting edge

straight to line

Align main cutting edge

between both graduation

marks

4 facet shape

Twist drill shape

Содержание BSM20

Страница 1: ...INDER BSM20 AND SZ Original manual Please keep for further use Kaindl Schleiftechnik REILING GmbH D 75203 Königsbach Stein Remchinger Str 4 Germany Tel 49 7232 4001 0 Fax 49 7232 4001 30 Internet www kaindl de E Mail info kaindl de ...

Страница 2: ...t 18 Four facet shape cutters 19 Grinding of stepped drills 20 Grinding of carbide drills Widia drills 21 Grinding of sheet metal drills 22 Grinding of wood drills 23 Grinding of Forstner drills 24 Grinding of the outer cutting edges 25 Countersink sharpening device SVR 20 26 Alignment of the sharpening device SVR 20 27 Montage dressing the grinding wheel before first operation adjustment of the g...

Страница 3: ...tructions EC instruction EMV 2004 108 EC Applied harmonised norms EN ISO 12100 EN ISO 13857 EN ISO 13732 1 EN 60204 Part 1 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 Changes in engineering design having effect on technical data stated in this operation manual and directed use therefore change the character of the machine substanially make this declaration of conformity invalid These docum...

Страница 4: ...d use includes also reading this operation manual as well as keeping all containing directions of use especially the safety information In case the drill grinding machine BSM 20 SZ is not used as per the intended purpose a save operation cannont be granted For all personal and material damages arising by not intended use not the manufacturer but the user of the Kaindl BSM 20 SZ is reponsible The u...

Страница 5: ...dresser and optical lens LED lighted 17073 CBN grinding wheel ø 125 mm grit B126 3 covered on 3 sides broad 20 mm 16490 CBN grinding wheel ø 125 mm grit B76 3 covered on 3 sides broad 20 mm standard 17556 CBN grinding wheel ø 125 mm grit B46 3 covered on 3 sides broad 20 mm 10895 Corundum grinding wheel 125 x 20 x 20 grit 60 coarse 10890 Corundum grinding wheel 125 x 20 x 20 grit 80 standard 10891...

Страница 6: ...it 80 Hardness M Vmax 35 m s n 5400 RPM Noise emission 70 dB A Emission acoustic pressure at workplaces ear level as per DIN EN ISO 11204 Operation condition Sharpening of a HSS 15 mm dia drill Run out time of grinding wheel approx 10 seconds Grinding table Movement 305 mm Table size 170 x 100 mm Swing range table stepless 20 to 60 Grinding wheel Corundum cup wheel 125 105 x 40 x 20 grit 60 Hartne...

Страница 7: ...scription the machine is used in flawless workable condition especially that the safety installations are checked requested personal security equimpent for the operator is available and used the operation manual is always in a readable condition complete and available near the machine BSM 20 SZ the drill grinding machine BSM 20 SZ operated only by personnel that knows the contained operating instr...

Страница 8: ...e symbols indicate that there is an existing danger to live and health of persons The lens cover of the magnifying lamp has to be closed after use Protect eyes while grinding against kicked around particles General danger Before changing the grinding wheel or moving disconnect from electric current Caution Lens cover always must be kept close when not in use danger of fire by sunbeam ...

Страница 9: ...els on the machine should be keep in good condition and readable Damaged or non readable labels have to be replace immendiately These symbols indicate that there is an existing danger to live and health of persons 9 For all grinding works with BSM 20 SZ always wear safety glases Grinding dust may hurt your eyes Only remove the grinding wheel protection for changing the wheel Never operate the mach...

Страница 10: ...eration of the machine is only permitted in flawless condition Electrical connections have to be checked regularly Fix loose connection Dammages electric cables have to be immediately replaced an electrician Never clean electric parts with water or simmilar liquids Changes on the machine Due to safety reasons changes on the machine without permission are not allowed Only use original spareparty or...

Страница 11: ... to grant a vibration free running on the machine The machine is delivered in a box on a pallet approx 50 Kg The machine has to be lifted outside diagonal BSM 20 approx 25 Kg SZ approx 40 Kg Remove transport locks only for SZ 10 1 TRANSPORT Transport locks After you have unpacked and placed the machine on a work table please remove the transport locks see picture 11 HINTS FOR DISPOSAL OF PACKING M...

Страница 12: ...ols or part not belonging to the machine have been removed before starting Sound test assembly and removal of the grinding wheel see page 28 Also read the chapter General safety advise Wear protective glasses Check electric components for dammage sight check Check guidance for soft turning Check fixed parts 12 12 1 CHECKS BEFORE FIRST START UP ...

Страница 13: ...w e g web thinning Clamping lever Prism support Prism rest Wing screw Prism Grinding wheel motor switch Right Left Running Clearance angle adjustment Motor feed Prism feed Scale tip angle 13 DESCRIPTION OF PARTS 13 ...

Страница 14: ...ing lever right part scale support to right stop dog slot and adjust clearance angle left part scale support to left stop dog slot and adjust clearance angle It does not matter which part scale you use The clearance angle is adjusted by the scale for the clearance angle Direction 3 more clearance angle Direction 1 less clearance angle The clearance angle is adjusted by the clearance angle scale 14...

Страница 15: ...justment on the machine Tip angle 118 For grinding of left hand drills the prism rest an clearance angle adjustment hast to be changed Picture A Remove the prism support from the clearance angle adjustment and screw together on the provided fixation threat L for left hand drills Picture B Clamping screw A B L R ...

Страница 16: ...h clearance angle Move the drill to the front side of the grinding wheel by using the prism feed and the motor feed By carefully feeding with the prism feed and meantime turning the prism upside down grind the first cutting edge completely Note the graduation No on the scale feed back remove and turn the prism place again in the prism support fix it and grind the second cutting edge to the same gr...

Страница 17: ...arance angle adjustment to 1 see picture below Fix the turning mechanism in hole C of the fixation plate see picture below Shift the complete prism tretle to the left stop adjust on mark A1 By using the motor and prism feed grind inside the drill behind the drill cutting edge Note the graduation No on the prism feed scale and go back for 3 complete turns Do not chance the position of the motor fee...

Страница 18: ... the tip angle to A2 see picture 3 In combination of prism feed and motor feed sharpen the first side of the drill on hook see picture 4 Note the graduation mark of the motor feed and then move back to the left away from grinding wheel Turn the prism for 180 and move forward to the same graduation mark as before The drill should look like on the picture above A B C Picture 2 Picture 3 Picture 4 Pi...

Страница 19: ...echanism in hole B The grinding operation is the same as for the first two cutting edges Align the cutter to the straight line of the prism Cutter grinding is slightly different to cross facet grinding But the adjustment and alignment is identical to the 4 facet drill The dirrerence in only the top angle adjustment Here use 180 185 see picture below The shaprening procedure is identical For cutter...

Страница 20: ...ng of the 1 Stufe tip Alignment and sharpening as for right hand drills see picture below The second step is adjusted in length and side direction as twist drills The tip angle is adjusted on the prism support Clearance angle as per your request Grind the second step over the right side of the grinding wheel Alignment of the tip Alignment of the step ...

Страница 21: ... 4 facet shape or twist drills The sharpening of stone drills with 4 facet shape is same as describted on page 19 The sharpening of stone drills with standard twist drill shape is same as described for right hand drills see page 15 Alighn main cutting edge straight to line Align main cutting edge between both graduation marks 4 facet shape Twist drill shape ...

Страница 22: ... 180 left Clearance angle to your requirement Grinding operation By carefully feeding the prism towards the wheel and meantime swivelling the prism grind the first side of the cutting edge then move with the motor feed to the centre tip of the drill bit and grind over the tip using the 45 dressed side of the grinding wheel Note the No on the scale of the prism feed and move back remove the prism o...

Страница 23: ...the prism grind the first side cutting edge then move with the motor feed to the centre tip of the drill bit and grind over the tip using the 45 dressed side of the grinding wheel Note the No on the scale of the prism feed and move back remove the prism of the prism support reverse fix again in the support and grind the second cutting edge to the same graduation No Now the second side of the tip i...

Страница 24: ...s are placed directly on the grinding wheel Adustmen on the machine Tip angle 180 left Clearance anglel to your requirement Turning mechanism fix in hole A Grinding of the main cutting edges Align the main cutting edge to the grinding wheel so that the outer edge cannot be hurt by the grinding wheel Grind the first main cutting edge from the inside to the outside Reverse the prism and grind the se...

Страница 25: ...25 17 5 GRINDING OF THE OUTER CUTTING EDGES Adjustment on the machine Tip angle 180 left Clearance angle to your requirement Align outer cutters to the grinding wheel and grind by reversing ...

Страница 26: ...26 18 COUNTERSINK SHARPENING DEVICE SVR 20 Fix in hole A A B C ...

Страница 27: ...een the SVR 20 and the grinding wheel For bigger countersinks the SVR is positioned backwards and can only fixed with one screw on the adaptor plate Slide the SVR 20 on the turning mechanism to the stop dog and fix with the clamping screw By turning the hand wheel of the SVR 20 clockwise and carefully moving forward with the prism feed on the BSM 20 you can sharpen the flutes of your countersink I...

Страница 28: ...ith support in the motor shaft see page 31 After you have checked the correct position of the wheel and the grinding wheel protection cover you have to dress the wheel see page 30 Only when you follow these advises a safe and correct working with the machine is granted PROTECTION ADJUSTMENT By opening the threated pin you have the option to adjust the grinding wheel cover After correct adjustment ...

Страница 29: ... the support on the motor shaft pay attention that the threased pin of the support is in the notch of the motor shaft picture 3 Now fix the haxagon socket screw SW 4 0 and make sure that the cover is mounted correctly Never use the corundum cup wheel for drill grinding The grinding wheels habe to cmply with norms EN 12413 or EN 13236 After the wheel change start a text run of minimum one minute Be...

Страница 30: ...Fix the clearance angle to No 2 and set the angle on the support rest to 118 Now fix the clamping screw in hole A see picture ahead Now carefully move the prism feed toward the wheel so the rotating diamond part starts turning Now feed max 1 2 part lines By moving the motor feed you can now dress the wheel Fix clamping screw in hole A ...

Страница 31: ...31 OPERATING INSTRUCTION FOR TOOL SHARPENING CENTER SZ ...

Страница 32: ...32 1 DESCRIPTION OF PARTS SZ Angle adjustment Permanent magnet table 0 Position Stop dogs Magnet ON OFF switch Change of rotational direction left hand right hand ...

Страница 33: ...33 Extractor connection 34 mm Grinding wheel cover Guide carriage Magnet table Cup wheel By opening the hexagon screws the magnet table can be adjusted from 10 to 90 ...

Страница 34: ...er unit with a little angle to the grinding wheel on the magnetic table Place 2 metal stops on the left and right side of the dresser unit This grants a soft smooth dressing of grinding wheel Adjust the magnetic table to an angle of 2 The feeding should be max 2 3 graduation lines on the motor feed By moving of the guiding carriage the wheel is dressed When dressing the grinding wheel please conec...

Страница 35: ...t that depending on the tool the correct grinding wheel is mounted e g diamond cup wheel By fixing the tools please pay attention that the magnet holds tight the tools If not use the universal tool holder The relevant grinding angles you can adjust with the operation parts as shown By moving the slide and feeding with the motor feed the adjust cutting edges of each tool can be sharpenend ...

Страница 36: ...de and spindle can only be repaired in our company Reason is these parts are mainly responsible for the precission of the BSM 20 SZ WEAR PARTS BSM 20 SZ Item No Description 10896 Corundum cup wheel SZ grit 60 125x40x20 10897 Corundum cup wheel SZ grit 80 125x40x20 10898 Corundum cup wheel SZ grit 100 125x40x20 10909 Spare diamond dresser head 10910 Support for diamond dresser 10890 Corundum grindi...

Страница 37: ... of the duty taking care of the user In case of a warranty claim we ask you to inform us about the serial No of the machine Returns have to be authorized by us before shipment We reserve the right to charge you with the transportation cost if the return was not authorized Spare parts or replacement parts are transferred abolutely in our ownership DISPOSAL OF THE MACHINE INSIDE EU When sending back...

Страница 38: ...Art Nr 11235 Prism rest 7 Art Nr 10959 Clamping lever M8 BSM 20 8 Art Nr 10915 Turning knob with scale for prism and motor feed 9 Art Nr 12335 Base plate BSM 20 10 Art Nr 11261 Spark protection flap 42 mm adjustable BSM 20 11 Art Nr 10914 Grinding wheel cover 3 parts BSM 20 12 Art Nr 11399 Wing screw for prism fixation M5 13 Art Nr 11095 Clearance angle adjustment BSM 20 14 Art Nr 11006 Prism supp...

Страница 39: ...L 217 mm 18 Art Nr 12340 Guidance set old version for motor feed 19 Art Nr 12341 Guidance set old version for prism feed 20 Art Nr 12343 Guidance set new version for motor feed 21 Art Nr 12342 Guidance set new version for prism feed When placing an order please tell your No of machine and year of construction 20 21 16 17 ...

Страница 40: ... piece for SZ 22 Art Nr 11073 Permanent magnet 23 Art Nr Stop dogs 24 Art Nr 12353 Support pin for 0 25 Art Nr 12349 Stop dog complete with clamping lever 26 Art Nr 12350 Hydraulic final dampers 27 Art Nr 12351 End stop rail SZ 28 Art Nr 12352 Hand lever SZ 29 Art Nr 12355 Base plate SZ 30 Art Nr 12357 Precission guidance set complete with guiding carriage 30 ...

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