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7.4  Low-temperature operation (winter)

The machine's electrical equipment is designed for starting at ambient temperatures as low as

−10 °C.
➤ In temperatures below 0°C, use the following operating materials/components:

■ winter-grade engine oil,
■ low viscosity cooling oil for the compressor,
■ winter-grade diesel fuel
■ Stronger batteries

Use air hoses that are as short as possible under extremely cold conditions.

Allow the engine to warm up:

1.

NOTICE! 

Problems with pneumatic control at low temperatures.

Damage to the machine may be caused by ice particles in the pneumatic control and feedback

systems.
➤ Let the machine warm up in IDLE to ensure trouble-free regulation.

2. Allow the machine to warm up in idle with open air outlet valves until an airend discharge tem‐

perature of +30 °C is reached. The airend discharge temperature is shown by the temperature

gauge switch on the instrument panel.

7.4.1  Starting assistance

If the machine's starter battery is discharged, it can be started with the battery of another vehicle or

engine-driven machine.

Material Jumper cables

Precondition The machine is disconnected from the towing vehicle and safely parked.

WARNING

Fire and explosion hazard.

High currents can flow if the battery is short-circuited. A damaged battery can catch fire or

explode.

Battery casing may crack and allow acidic fluid to spray out.
➤ Observe the instructions provided with the jumper cables.
➤ Do not connect the battery jumper cables to the negative pole of the discharged battery

or to the bodywork of the machine.

➤ Work with caution.

7

Initial Start-up

7.4

Low-temperature operation (winter)

No.: 9_6974 20 E

Service manual    Portable compressor   
M122  

59

RAMIRENT

Содержание M122

Страница 1: ...ervice manual Portable compressor M122 No 9_6974 20 E Manufacturer KAESER KOMPRESSOREN GmbH 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com R A M I R E N T...

Страница 2: ...Original instructions KKW M122 2 00 en SBA MOBILAIR 20110303 105803 R A M I R E N T...

Страница 3: ...on 8 2 2 15 Instrument panel cover 8 2 3 Machine without options 8 2 3 1 Sound emission 8 2 3 2 Torques 9 2 3 3 Ambient conditions 9 2 3 4 Additional specifications according to the machine s operatin...

Страница 4: ...rating modes and control modes 34 4 4 1 Operating modes 34 4 4 2 PART LOAD control 34 4 5 Safety devices 35 4 5 1 Monitoring functions with shutdown 35 4 5 2 Further safety devices 36 4 6 Fuel level m...

Страница 5: ...Operating the battery isolating switch 70 8 7 Shut down the machine if any dangerous situation arises 71 9 Fault Recognition and Rectification 9 1 Basic instructions 72 9 2 Evaluate engine faults and...

Страница 6: ...e 130 10 8 Maintenance of Optional Items 133 10 8 1 Tool lubricator maintenance 134 10 8 2 Cyclone separator maintenance 135 10 8 3 Combination filter maintenance 137 10 8 4 Fresh air filter maintenan...

Страница 7: ...drawings of stationary machine base frame 253 13 4 Wiring diagrams 255 13 4 1 Electrical Diagram 255 13 4 2 Connection adapter for the diesel particulate filter 280 13 4 3 Lighting and signalling sys...

Страница 8: ...Contents vi Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 9: ...chassis version 56 Fig 27 Jumper cable connection diagram 60 Fig 28 Coolant pre heating 62 Fig 29 Starting instruments 64 Fig 30 Label referring to the warm up period when ambient temperatures are be...

Страница 10: ...ap 136 Fig 73 Combination filter maintenance 137 Fig 74 Fresh air filter maintenance 140 Fig 75 Filling the frost protector 143 Fig 76 Cleaning the spark arrestor standard 144 Fig 77 Cleaning the spar...

Страница 11: ...que 10 Tab 28 Towbar tightening torque 10 Tab 29 Working pressure and FAD 10 Tab 30 Compressed air distributor 11 Tab 31 Pressure relief valve opening pressure 11 Tab 32 Machine temperatures 11 Tab 33...

Страница 12: ...Grey or brownish exhaust gas 78 Tab 66 Maintenance tasks after commissioning 80 Tab 67 Maintenance intervals and regular maintenance tasks 81 Tab 68 Regular machine maintenance tasks 81 Tab 69 Regula...

Страница 13: ...ure you provide the data from the nameplate when ordering documents 1 3 Copyright This service manual is copyright protected Queries regarding use or duplication of the documenta tion should be referr...

Страница 14: ...es are identified by their signal term Signal term Meaning Consequences of ignoring the warning NOTE Warns of a potentially dangerous situation Damage to property is possible Tab 2 Danger levels and t...

Страница 15: ...des used in this service manual are explained in chapter 2 2 Information referring to potential problems are identified by a question mark The cause is named in the help text as is a solution This sym...

Страница 16: ...Total weight Lifting point load capacity Rated motor power Engine speed Maximum working pressure Tab 3 Nameplate 2 2 Options summary A list of the options fitted to your machine helps to relate the in...

Страница 17: ...ssed air treatment devices Option Option code Available Aftercooler and cyclone separator da Heat exchanger db Fresh air filter dc Filter combination dd Tab 5 Compressed air treatment options 2 2 2 Op...

Страница 18: ...al adjustment 10 bar cb Tab 9 Proportional controller option 2 2 6 Option ba bb Low temperature equipment Option Option code Available Low temperature equipment ba Low temperature equipment engine coo...

Страница 19: ...justable towbar 1900 sa Fixed height towbar 1900 sd Fixed height towbar without parking brake 1900 sh Stationary on skids sc Stationary on a base frame si Tab 14 Chassis options 2 2 11 Option ta tb tc...

Страница 20: ...type M122 Guaranteed sound power level dB A 99 To Directive 2000 14 EC Tab 20 Guaranteed sound power level dB A type M122 Emission sound pressure level dB A According to EN ISO 11203 1995 number 6 2 3...

Страница 21: ...manufacturer Tab 24 Ambient conditions 2 3 4 Additional specifications according to the machine s operating licence For specifications according to the machine s operating licence such as dimensions...

Страница 22: ...medium Thread Wrench size Torque Nm Wheel bolt M 12 x 1 5 19 90 Tab 27 Wheel nut bolt tightening torque 2 4 4 Towbar tightening torque Components Thread Strength category Torque Nm Ball coupling M16...

Страница 23: ...re Machine temperatures Values Recommended airend discharge temperature for switching to load C 30 Typical airend discharge temperature during opera tion C 75 100 Maximum airend discharge temperature...

Страница 24: ...m3 ISO 12185 Pour point 46 C D 97 ASTM test 33 C ISO 3016 Demulsibility at 54 C 40 40 0 10 min D 1401 ASTM test Tab 33 Cooling oil recommendation 2 5 6 Cooling oil charge Cooling oil Fluid volume litr...

Страница 25: ...W 30 30 50 SAE 0W 40 SAE 5W 40 20 30 SAE 1 W 30 30 50 SAE 10W 40 15 50 SAE 15W 40 5 50 SAE 20W 50 Tab 36 Engine oil recommendation Recommended oil for engines with diesel particulate filters The engin...

Страница 26: ...80 PTC testing current A according to EN 50342 640 Tab 39 Batteries Further information Depending on machine equipment a higher capacity battery may be required See chapter 2 7 3 2 7 Options 2 7 1 Op...

Страница 27: ...mended antifreeze 2 7 3 3 Batteries Feature Value Voltage V 24 2 x 12 Capacity Ah 2 x 100 PTC testing current A according to EN 50342 850 Tab 44 Batteries low temperature equipment 2 7 3 4 Option bb C...

Страница 28: ...ture C 20 50 Protection rating IP 65 Use only diesel fuel to EN 590 or ASTM D975 Consult the engine manufacturer on the use of additives Tab 46 Diesel particulate filter data 2 Technical Specification...

Страница 29: ...the specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes un...

Страница 30: ...training in and authorization for the safe installation and maintenance of this machine Authorised transport personnel possess the following qualifications are of legal age are conversant with and ad...

Страница 31: ...lifting point and fixings are not fully in order the machine may not be lifted in this way Have the machine repaired immediately 3 4 4 Option lc Complying with inspection intervals for diesel particu...

Страница 32: ...ricians or trained personnel under the supervision of a qualified and authorised electrician to carry out work on electrical equipment according to elec trical engineering regulations Check regularly...

Страница 33: ...rate high temperatures Touch ing hot components may cause injuries Avoid contact with hot components These include for example engine compressor airend oil and compressed air lines coolers and oil sep...

Страница 34: ...ne that will increase its weight beyond the permissible limit and or endanger its safe use or transportation Obtain written approval by the manufacturer prior to any technical modification or expansio...

Страница 35: ...ion and hoisting equipment may cause severe accidents during lifting and moving the machine with cranes Do not enter the danger zone while the machine is being lifted Never lift the machine over peopl...

Страница 36: ...commissioning operation and maintenance you may be exposed to dangers resulting from e g electricity pressure and temperature Careless actions can cause accidents with severe ad verse effects for your...

Страница 37: ...ese include for example fuel engine oil and compressor cooling oil and engine coolant Dispose of the machine in accordance with local environmental regulations 3 5 3 Organisational Measures Designate...

Страница 38: ...e machine or excessive oil content in the compressed air Check the oil level regularly and correct as necessary 310 311 It is forbidden to run the machine with open access doors or pan els Personal in...

Страница 39: ...be parallel with the ground when coupled to the towing vehicle Note instructions in the service manual regarding transporting 510 Malfunction due to insufficient maintenance Injury and machine damage...

Страница 40: ...vent of a fire Keep calm Give the alarm Shut down the machine from the instrument panel if possible Warn and move endangered personnel to safety Help incapacitated persons Close the doors When trained...

Страница 41: ...ment Our general terms and condi tions of business apply with regard to warranty A condition of our warranty is that the machine is used for the purpose for which it is intended un der the conditions...

Страница 42: ...ials and replaced parts in accordance with local environ ment protection regulations Observe national regulations This applies particularly to parts contaminated with fuel oil coolants and acids 3 Saf...

Страница 43: ...tection Sound insulation Guarding against touching Cooling air flow The bodywork is not suitable for the following uses Persons walking standing or sitting on the machine Use as resting place or stora...

Страница 44: ...ortional controller 10 Minimum pressure check valve Fig 4 Left hand door opened 11 Fan 12 Electric control cubicle 13 Compressor air filter 14 Lifting eye 15 Coolant expansion tank 4 3 Machine functio...

Страница 45: ...hem and the airend casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air in the oil separator tank 5 gives...

Страница 46: ...sure in the oil separator tank remains constant The engine runs at minimum speed STANDSTILL shut down The inlet valve closes The venting valve opens to de pressurise the machine The engine stops 4 4 2...

Страница 47: ...onal controller optionally adjusta ble 27 Venting valve 62 Combined auxiliary valve directional con trol valve 4 5 Safety devices 4 5 1 Monitoring functions with shutdown The following functions are m...

Страница 48: ...in the fuel tank falls below the recommended level and or the filling level in the fuel pre filter is exceeded water trap Fig 7 Fuel level monitoring 1 Instrument panel 2 Combined indicating lamp LED...

Страница 49: ...d air treatment options For some applications the compressed air generated by this machine must be treated before use The following describes the possible air treatment options that may be fitted to t...

Страница 50: ...output from the compressor is passed through a mi cro filter and activated carbon filter combination The connection to air treated in this way is specially marked It is designed as a quick release co...

Страница 51: ...t must not be lubricated can be damaged Blow any residual oil out of the line before connecting such an air tool 4 7 2 Option ba bb Low temperature equipment options Special equipment is provided for...

Страница 52: ...ted innate heat counteracts a potential freezing of individual components Machine operation in Summer Anti freeze is not required for the regulating air at ambient temperatures of more than 0 C 4 7 2...

Страница 53: ...rest of approximately 3 hours 4 7 3 Option oa Optional battery isolating switch The battery isolating switch disconnects the battery completely from the machine s electrical sys tem fire protection b...

Страница 54: ...or fire are also possible When flammable gas is drawn into the engine shutting off the fuel supply will not stop the engine right away Only by shutting off the air intake can the engine be brought to...

Страница 55: ...the exhaust stream This causes a special catalyst to heat the exhaust gas to over 550 C and the soot is burnt off the filter medium in CO The machine is shut down if the back pressure in the exhaust...

Страница 56: ...ne Mounted on truck trailer platform 4 7 6 5 Option si Stationary frame The frame has the following features Frame Use as stationary machine Mounted on truck trailer platform 4 7 7 Option oe Closed fl...

Страница 57: ...from engine and compressor Fig 16 Drains for oil and coolant from engine and compressor 1 Engine oil drain 2 Coolant drain oil cooler compressor 3 Coolant drain water cooler engine 4 Coolant oil drain...

Страница 58: ...re applied For instance the requirements of ATEX directive 94 9 EC Equipment and Protective Systems intended for use in Potentially Explosive Atmospheres Suitable fire extinguishing material must be t...

Страница 59: ...nd above the machine 7 Keep air inlet and outlet openings free of obstructions so that the cooling air can flow freely through the machine 8 Place the machine in such a manner that wind does not blow...

Страница 60: ...voidance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damage 2 Inform the carrier and the manufacturer in writing of any damage found 6...

Страница 61: ...errun braking mechanism and align the fix ing holes 5 Push in the securing bolt using light hammer blows if necessary 6 Secure the bolt with the self locking nut see chapter 2 4 4 for tightening torqu...

Страница 62: ...Parking brake not for USA type chassis 1 Open the doors 2 Remove the bag with the brake transfer cable and fastenings unpack and lay out ready 3 Close the doors 4 Remove all transport securing items...

Страница 63: ...using light hammer blows if necessary and push on U washers 3 Secure the bolts with the self locking nuts see chapter 2 4 4 for tightening torque 4 Screw in the front screw fastening of the brake tran...

Страница 64: ...the jockey wheel mounting plate and the overrun braking mechanism coincide 3 Push through the securing screws and push on the U washers 4 Secure the bolts with self locking nuts 6 4 Adjusting the cha...

Страница 65: ...ight adjustment 3 Tighten the locking lever again and secure by striking with a hard rubber hammer 4 Insert the cotter pin 5 Check if the teeth in the adjustment joint are fully engaged The locking le...

Страница 66: ...24 Changing the towing eye height adjustable drawbar 1 Self locking hexagon nut 2 Hex head screw 3 Tension rod 4 Protective sleeve 5 Ball coupling 6 Towing eye Remove the ball coupling Removing the to...

Страница 67: ...nd secure with self locking nuts 1 4 Draw the protective sleeve 4 over the fix ings 6 4 2 2 Option sd sh Changing the towing eye on a fixed height towbar The shock absorber is secured in the rear fixi...

Страница 68: ...9 or towing eye 10 from the towbar tube 6 6 Push the new ball coupling 9 or towing eye 10 onto the towbar 6 until the fixating holes match 7 Use the screw 4 at the rear fixating hole of the towing ey...

Страница 69: ...ised personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before Initial Start up or Recommissioning Incorrect or improper commissioning can cause i...

Страница 70: ...ning the compressor after a long period of storage 7 3 Checking installation and operating conditions Check and confirm all the items in the checklist before starting the machine Check See chapter Con...

Страница 71: ...airend discharge tem perature of 30 C is reached The airend discharge temperature is shown by the temperature gauge switch on the instrument panel 7 4 1 Starting assistance If the machine s starter b...

Страница 72: ...sulated terminal clamps Observe the instructions provided with the jumper cables Keep jumper cables away from rotating parts Avoid short circuits due to incorrect poling and or bridging with tools Do...

Страница 73: ...gh speed 2 Start the compressor engine Upon a successful start run both engines run for approximately 10 15 minutes This is important in particular for fully discharged batteries They will pick up lit...

Страница 74: ...tion for the coolant pre heater 3 Power cable 4 Coolant pre heating 5 Engine block 1 DANGER Danger of fatal injury from electric shock Serious injury or death can result from a short circuit in the el...

Страница 75: ...sed by touching such components Ensure that all doors canopy and panels are locked Shut down the machine before opening any doors canopy Do not carry out any checks or settings while the machine is ru...

Страница 76: ...di cator lamp 10 Indicator fault on the diesel particulate filter Option lc only Notes concerning snow and ice Considerable snow or ice may build up on the machine under low temperature conditions Rem...

Страница 77: ...ere is no fault The machine can be operated normally The diesel particulate filter traps any soot emitted from the engine When the filter module has reached capacity the control unit switches automati...

Страница 78: ...quired pressure can be seen on the gauge on the instrument panel Pressure setting on the proportional controller can only be lower than the maximum working pressure of the machine Precondition The mac...

Страница 79: ...ch to the STOP Off position The engine turns off Shutting down the machine 1 Open the right hand access door 2 Switch off the Controller On switch 3 Close the access door Secure both doors with locks...

Страница 80: ...or 1 Shut off valve I open 0 closed 2 Metering knob Open the right hand access door Adding lubricating oil 1 Open the shut off valve 2 Close the access door Setting the oil flow The amount of oil the...

Страница 81: ...to the machine 8 5 1 Option ba Using with the frost protector switched on Fig 33 Frost protector on and off 1 Shut off valve I open 0 closed 2 Frost protector tank Precondition The machine is switche...

Страница 82: ...coolant pre heating as described in chapter 7 4 2 8 6 Option oa Operating the battery isolating switch Fig 34 Battery isolating switch 1 Battery isolating switch I on 0 off Open the left hand door St...

Страница 83: ...anel Restarting the machine Before the machine can be restarted the starter switch on the instrument panel must be turned to the off position restart inhibitor The engine air intake valve is self open...

Страница 84: ...ervice manual Defective starter have replaced X The fuel cut off device has not opened Check the coil and electrics and have changed if necessary X Fuel tank empty Fill up the fuel tank Airlock in the...

Страница 85: ...ecial ised work shop KAESER service Engine service manual Airlock in the fuel line between fuel tank and injector pump Bleed the fuel line see chapter 10 3 3 X Fuel filter clogged Clean or replace see...

Страница 86: ...eplace if necessary X Pressure gauge indicating false pressure Have repaired or replaced if necessary X Venting valve does not blow off Check the connections and function and have repaired or replaced...

Страница 87: ...valve and replace if necessary X Pressure relief valve maladjus ted and or leaking Adjust or have replaced if nec essary X Tab 58 Fault pressure relief valve blowing off 9 3 4 Machine overheating Poss...

Страница 88: ...logged Clean the oil separator cartridge dirt trap or replace the strainer and nozzle if necessary See chapter 10 4 5 X Fractured oil separator car tridge See chapter 10 4 6 for chang ing Oil level in...

Страница 89: ...inates for about 10 sec onds every minute Maintenance due on the diesel particulate filter Contact KAESER Service Remains illuminated Fault in the diesel particulate fil ter system Disabling the machi...

Страница 90: ...contains residues of hydrocarbons or sulphate Have the fuel injection system checked Use an engine oil that produces low white ash X X X Tab 65 Grey or brownish exhaust gas 9 Fault Recognition and Rec...

Страница 91: ...on the compressed air system Compressed air is a contained force Uncontrolled release of this force can cause serious injury or death The following safety concerns relate to any work on components th...

Страница 92: ...just the maintenance intervals with regard to local installation and operating condi tions Logging all maintenance work This enables the frequency of individual maintenance tasks and deviations from o...

Страница 93: ...6 years A36000 Tab 67 Maintenance intervals and regular maintenance tasks The table below lists regular maintenance tasks Carry out maintenance tasks punctually taking ambient and operating condition...

Страница 94: ...lt jock ey wheel checked replaced X SW Engine SM Have the crankcase venting valve replaced X SW Check the engine coolant level X 10 3 1 Engine SM Clean the radiator X 10 5 Check coolant hoses and clam...

Страница 95: ...an the compressor air filter X 10 4 7 Clean the oil cooler X 10 5 Have the pressure relief valve s checked X 10 4 8 Check clean the oil separator tank dirt trap X 10 4 5 Change compressor air filter X...

Страница 96: ...placed X SW Check that all electrical connec tions are tight X Engine SM engine manufacturer s service manual SW specialised workshop Tab 68 Regular machine maintenance tasks 10 2 3 2 Maintenance sche...

Страница 97: ...10 8 6 Blow out the spark arrestor with compressed air X Option lb engine air intake shut off valve Clean and check the engine air intake shut off valve X 10 8 7 Check the manual operation of the engi...

Страница 98: ...eze Avoid eye and skin contact with coolant If the eyes are affected rinse immediately with running water Wear protective glasses and gloves NOTICE Insufficient coolant can damage the engine Insuffici...

Страница 99: ...isual check Antifreeze concentration measurement Unscrew and remove the expansion tank filler cap 1 Visual check The coolant should be checked for its colour and any particles or sediments floating in...

Страница 100: ...cooling system throughout the year The maximum permissible coolant life is 2 years Follow coolant recommendations in chapter 2 6 3 Preparing coolant Precondition Coolant must meet the specification o...

Страница 101: ...ly inspect for leaks 11 Close the access door 10 3 1 5 Draining the coolant Precondition Machine is cooled down Negative cable to the batteries disconnected Draining coolant machines with chassis In m...

Страница 102: ...a shut off valve The pipe is sealed with a screwed sealing plug at the drain end Fig 38 Draining the coolant from the radiator closed floor pan stationary machine 1 Radiator 2 Shut off ball valve I o...

Страница 103: ...red Cleaning cloth Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air consumers are disconnected and the air out...

Страница 104: ...the element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Cleaning se...

Страница 105: ...ANGER Danger of fire from spontaneous ignition of fuel Serious injury or death could result from the ignition and combustion of fuel Do not allow open flames or sparks at the place of use Ensure that...

Страница 106: ...ect the batteries 8 Close the access door Start the engine as soon as the fuel system has been bled and allow to run for at least 5 mi nutes in IDLE 9 Open the right hand access door 10 Check the fuel...

Страница 107: ...n the bottom of the filter cartridge 2 turns max and drain wa ter and contamination 3 Close the draining stopper 4 Reconnect the batteries 5 Close the access door The indicator lamp fuel filter water...

Страница 108: ...f the filter cartridge and clean with lint free cloth 7 Check the seal of the draining stopper Change the gasket if defective 8 Screw the draining stopper to a new filter cartridge 9 Clean the sealing...

Страница 109: ...proximately 5 Reconnect the batteries 6 Close the access door The fuel system must be bled after the filter cartridge has been changed Dispose of fuel and any materials and components contaminated wi...

Страница 110: ...arkings Top up if the level has reached or fallen below the minimum level mark 4 Close the access door The marked maximum oil level should not be exceeded in order for the level of oil in the crankcas...

Страница 111: ...nd run it in IDLE mode for approx 5 minutes 2 Shut down the machine 3 Wait until the machine has automatically vented Pressure gauge reads 0 bar 4 Open the right hand access door 5 Check the oil level...

Страница 112: ...pan no stationary machine the engine oil is drained di rectly at the machine s oil pan For this purpose a drainage outlet is provided in the floor pan Fig 47 Draining the engine oil 1 Oil filler neck...

Страница 113: ...ne oil 4 Screwed sealing cap engine oil drain 1 Open the right hand access door 2 Remove the oil oil filler cover 3 Place the oil receptacle below the drain point 4 Unscrew the sealing cap 4 at the en...

Страница 114: ...Engine 2 Direction of rotation to unscrew the filter 3 Chain wrench 1 Open the right hand access door 2 Prepare a receptacle 3 Loosen the filter with the chain wrench and screw off Catch any escaping...

Страница 115: ...cking pin V belt tension measuring device Spares Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air consumers ar...

Страница 116: ...Replace the belt guard 3 Reconnect the negative cable to the batteries 4 Close the doors 10 3 8 2 Checking belt tension Check belt tension when they are warm not hot to avoid length variations through...

Страница 117: ...in with the thumb at the mid point between pulleys 1 Check belt tension by hand see Fig 51 2 Increase the tension on a loose belt Making operational 1 Replace the belt guard 2 Reconnect the negative...

Страница 118: ...he locking pin can be fas tened in the mounting hole 3 Insert locking pin in mounting hole The drive belt is free of tension 4 Pull the drive belt first off the smallest or the jockey wheel 5 Check th...

Страница 119: ...ies comply with the following safety signs A warning label with safety signs is attached to the battery Fig 53 Safety signs warning stickers on the battery Take heed of any safety signs on the battery...

Страница 120: ...d the pressure gauge reads 0 bar Machine is cooled down Open the left hand door 1 Clean the casing and terminals Do not use a wire brush 2 Lightly grease the terminals to prevent corrosion 3 Check tha...

Страница 121: ...reads 0 bar Machine is cooled down 1 WARNING There is danger of batteries bursting If a battery is short circuited it will overheat and can burst Never short circuit a battery e g with a hand tool We...

Страница 122: ...ine is shut down The machine is standing level The machine is fully vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open Fig 54 Checki...

Страница 123: ...nscrew and withdraw the plug from the oil filler port 4 Top up the cooling oil to the maximum level B with the help of a funnel 5 Check the oil level 6 Check the filler plug gasket for damage Change a...

Страница 124: ...essure gauge reads 0 bar The machine is at operating temperature All compressed air consumers are disconnected and the air outlet valves are open Negative cable to the batteries disconnected CAUTION T...

Страница 125: ...l cooler This is done from a drain valve with the aid of a separate drain hose 1 Position a receptacle beneath the oil cooler drain point accessible through a hole in the floor panel 2 Connect the dra...

Страница 126: ...eparator tank drain 10 Oil cooler drain Remove the plug 2 from the oil separator tank filling port Draining the cooling oil from the separator tank 1 Place the oil receptacle below the oil separator t...

Страница 127: ...own All compressed air consumers are disconnected and the air outlet valves are open Negative cable to the batteries disconnected CAUTION There is risk of burns from hot components and escaping oil We...

Страница 128: ...e has automatically vented Pressure gauge reads 0 bar 5 Open the outlet valves 6 Open the left hand door 7 Check the oil level after about 5 minutes Oil level too low top up if necessary 8 Visually in...

Страница 129: ...y worn 7 Fit the nozzle and strainer to the screw in connector 8 Screw in the connector making sure the sealing ring seats properly 9 Refit the oil scavenge line Making operational 1 Reconnect the neg...

Страница 130: ...il filter Air filter Material Spares Cleaning cloth Wrench Precondition The machine is shut down The machine is fully vented the pressure gauge reads 0 bar Machine is cooled down All compressed air co...

Страница 131: ...he tank 5 Carefully lift the cover and put to one side Take care that the oil scavenge pipe 2 screwed to the underside of the cover is not bent in the process 6 Take out the old cartridge 13 and gaske...

Страница 132: ...nd contaminated materials according to environmental regulations Starting the machine and performing a test run 1 Start the machine and run in IDLE until the operating temperature is reached 2 Close t...

Страница 133: ...fully to one side 2 Pull out the plug to the solenoid valve 10 and withdraw the cable 3 Unscrew the fitting 6 and turn the air pipe 5 to one side 4 Loosen the frost protector clamp ring 14 and empty t...

Страница 134: ...ntrol valve dirt trap maintenance is given in chapter 10 4 5 Making operational 1 Reconnect the negative cable to the batteries 2 Close the access door Dispose of old parts and contaminated materials...

Страница 135: ...bar Machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open NOTICE Damaged air filter element Machine damage due to contaminated intake air Do not try t...

Страница 136: ...e element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Cleaning seal...

Страница 137: ...ut down Machine is cooled down The machine is fully vented the pressure gauge reads 0 bar All compressed air consumers are disconnected and the air outlet valves are open Negative cable to the batteri...

Страница 138: ...damping louvre 5 Remove the protective coverings from the air filters 6 Reconnect the batteries negative terminals 7 Close the doors 8 Start the machine and run up to operating temperature so that exc...

Страница 139: ...The rubber sealing strips between the body panels and the access doors serve both as a sound proofing measure and to prevent ingress of rain water Care of the rubber sealing strips is especially neces...

Страница 140: ...rthy regulations at least 1 6 mm in most countries Profile depth too low change tyres 4 Check the tyre pressures Result Tyre pressure too low pump tyres Further information See chapter 2 4 3 for wheel...

Страница 141: ...the towbar horizontally and vertically Clean the toothed coupling and smear with water repellent grease Further information See chapter 6 4 1 for towbar height adjustment Maintaining the parking brake...

Страница 142: ...sion 1 Lubricating points 2 Lubricating points Fig 67 Ball coupling USA version 1 Lubricating points 2 Lubricating points 1 Check the ball coupling for correct function and movement 2 Clean the ball c...

Страница 143: ...ame braking resistance on both wheels Adjust the braking system if the resistance is not the same 4 Release the parking brake 10 7 3 2 Checking wheel brake lining wear Fig 68 Checking the brake lining...

Страница 144: ...rning forward 5 Pull up the parking brake 6 Check the position of the equaliser 2 on the brake rod 1 If the equaliser is perpendicular to the brake rod the brake clearance is the same on each wheel If...

Страница 145: ...ce You must still be able to manually turn the wheel in forward driving direction 6 Screw the hexagon nut onto the brake rod and lock the ball nut Test by applying the brake a number of times 10 7 3 4...

Страница 146: ...il outlet 6 Tool lubricator upper part with oil filling port 7 Filler plug with dipstick and integrated riser tube 8 Metering knob 9 O ring Open the right hand access door Checking the tool lubricator...

Страница 147: ...t 6 Close the access door Further information See chapter 2 7 1 for suitable oil grade and volume 10 8 2 Option da db dc dd Cyclone separator maintenance Clean the cyclone separator dirt trap if the m...

Страница 148: ...it 5 Check the nozzle strainer and O ring for wear Replace components if they are heavily worn 6 Place the strainer on the screw plug 7 Screw in the plug making sure the O ring seats properly 8 Screw...

Страница 149: ...result from loos ening or opening components under pressure Wait until the machine is completely vented check that the pressure gauge indicates 0 bar De pressurise the combination filter Fig 73 Combin...

Страница 150: ...thout an element installed is not permitted Handle new filter elements only with clean fabric gloves Do not touch the new filter elements with bare fingers Contamination risk Material Spare parts Filt...

Страница 151: ...hut off valves 2 Tighten the filter combination fittings 3 Reconnect the negative cable to the batteries 4 Close the access door Dispose of old parts and contaminated materials according to environmen...

Страница 152: ...ter 2 Upper housing 3 Upper element adsorption element 4 Body 5 Lower filter element high capacity ele ment 6 Lower housing 7 Condensate drain tap for manual draining 0 closed I open 8 Oil indicator O...

Страница 153: ...The fresh air filter contains two different element and both must be changed as a pair Note loca tion Using the fresh air filter without an element installed is not permitted Handle new filter element...

Страница 154: ...or Making operational 1 Close the drain valve 2 Reconnect the negative cable to the batteries 3 Close the doors Dispose of old parts and contaminated materials according to environmental regulations F...

Страница 155: ...aneous ignition can result in serious injury Never top up antifreeze unless the machine is stopped and cooled down WARNING Compressed air The frost protector is under pressure when operating serious i...

Страница 156: ...umes from internal combustion engines contain carbon monoxide which is odour less and deadly Use the machine only outdoors Do not inhale exhaust fumes CAUTION Danger of burns from hot components and s...

Страница 157: ...2 Soot drain port with plug 3 Exhaust silencer with integrated spark ar restor 4 Service opening closed with bung access to drain port 1 Unscrew the bung 2 Unscrew the soot drain plug 3 Push one end...

Страница 158: ...usting screw Have the valve set by a specialist workshop or KAESER Service Fig 78 Engine air intake shut off valve maintenance 1 Engine air intake 2 Engine air filter 3 Air intake hose engine side 4 A...

Страница 159: ...rs 3 Start the machine and switch to LOAD If the engine stops on switching to LOAD have the valve adjusted by a specialist workshop or KAESER Service Checking manual operation of the engine air intake...

Страница 160: ...intenance and service work carried out in the list Date Maintenance task carried out Operating hours Signature Tab 71 Maintenance log 10 Maintenance 10 9 Documenting maintenance and service work 148 S...

Страница 161: ...nal injury WARNING There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spare parts or operating materials Use only original KAESER parts and operating fluid...

Страница 162: ...advantages Lower costs and higher compressed air availability 11 4 Service Addresses Addresses of KAESER agents are given at the end of this manual 11 5 Spares for service and repair With the help of...

Страница 163: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 151 R A M I R E N T...

Страница 164: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 152 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 165: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 153 R A M I R E N T...

Страница 166: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 154 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 167: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 155 R A M I R E N T...

Страница 168: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 156 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 169: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 157 R A M I R E N T...

Страница 170: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 158 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 171: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 159 R A M I R E N T...

Страница 172: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 160 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 173: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 161 R A M I R E N T...

Страница 174: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 162 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 175: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 163 R A M I R E N T...

Страница 176: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 164 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 177: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 165 R A M I R E N T...

Страница 178: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 166 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 179: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 167 R A M I R E N T...

Страница 180: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 168 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 181: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 169 R A M I R E N T...

Страница 182: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 170 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 183: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 171 R A M I R E N T...

Страница 184: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 172 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 185: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 173 R A M I R E N T...

Страница 186: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 174 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 187: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 175 R A M I R E N T...

Страница 188: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 176 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 189: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 177 R A M I R E N T...

Страница 190: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 178 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 191: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 179 R A M I R E N T...

Страница 192: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 180 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 193: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 181 R A M I R E N T...

Страница 194: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 182 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 195: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 183 R A M I R E N T...

Страница 196: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 184 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 197: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 185 R A M I R E N T...

Страница 198: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 186 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 199: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 187 R A M I R E N T...

Страница 200: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 188 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 201: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 189 R A M I R E N T...

Страница 202: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 190 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 203: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 191 R A M I R E N T...

Страница 204: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 192 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 205: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 193 R A M I R E N T...

Страница 206: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 194 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 207: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 195 R A M I R E N T...

Страница 208: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 196 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 209: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 197 R A M I R E N T...

Страница 210: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 198 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 211: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 199 R A M I R E N T...

Страница 212: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 200 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 213: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 201 R A M I R E N T...

Страница 214: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 202 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 215: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 203 R A M I R E N T...

Страница 216: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 204 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 217: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 205 R A M I R E N T...

Страница 218: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 206 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 219: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 207 R A M I R E N T...

Страница 220: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 208 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 221: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 209 R A M I R E N T...

Страница 222: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 210 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 223: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 211 R A M I R E N T...

Страница 224: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 212 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 225: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 213 R A M I R E N T...

Страница 226: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 214 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 227: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 215 R A M I R E N T...

Страница 228: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 216 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 229: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 217 R A M I R E N T...

Страница 230: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 218 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 231: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 219 R A M I R E N T...

Страница 232: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 220 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 233: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 221 R A M I R E N T...

Страница 234: ...11 Spares Operating Materials Service 11 5 Spares for service and repair 222 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 235: ...11 Spares Operating Materials Service 11 5 Spares for service and repair No 9_6974 20 E Service manual Portable compressor M122 223 R A M I R E N T...

Страница 236: ...ng Moisture resistant adhesive tape 1 Disconnect the battery the minus terminal first and then the plus terminal 2 Close off the following openings with plastic foil and moisture resistant adhesive ta...

Страница 237: ...t 10 3 1 Drain the engine oil 10 3 6 Drain the oil from the oil separator tank and the oil cooler 10 4 3 Fill the separator tank and engine with preserving oil 10 4 2 10 3 5 Run the machine for about...

Страница 238: ...sed air consumers are disconnected All connecting lines and hoses disconnected and removed Any loose or movable parts that may fall when transporting are removed or secured 12 2 1 Safety Allow transpo...

Страница 239: ...ts and signalling equipment Functional defects must be repaired prior to transport Additional precautions for conditions of snow and ice Considerable snow or ice may build up on the machine under low...

Страница 240: ...chine with ball coupling EC version To hitch up the machine lower the open coupling onto the ball of the towing vehicle so that it clicks into place The coupling is fully locked when the green locking...

Страница 241: ...her down Check that the locking indicator is protruding and visible The locking indicator is not visible Lift the handle and uncouple Set the coupling back on the towing vehicle ball hitch and push do...

Страница 242: ...Worn parts must be replaced Tab 77 Ball coupling wear indicator Coupling machine with ball coupling US version To couple up the compressor lower the open coupling onto the ball hitch of the towing veh...

Страница 243: ...ng brake lever 2 Dead point zone b Parking brake with ratchet and spring load ing 3 Brake lever release button Prepare the machine with adjustable chassis for transport 1 Check that the tow bar is adj...

Страница 244: ...ansporting the machine Replace missing chocks immediately 2 Wind the jockey wheel to its uppermost position 3 Check that the wheels are securely fitted and the tyres are in good condition 4 Check the...

Страница 245: ...12 2 3 Parking the compressor The parking brake is not a running brake and is used only to lock the wheels when the machine is positioned The machine is generally only moved by being coupled to a towi...

Страница 246: ...s spring holds the brake under tension 3 Detach the breakaway cable 4 Wind down the jockey wheel 5 Place chocks under the wheels 6 Uncouple the compressor from the towing vehicle Pull up the coupling...

Страница 247: ...chine before uncoupling As a general rule the machine should always be blocked with chocks when it is not being moved The machine should not be manoeuvred by hand 2 Wind down the jockey wheel 3 Place...

Страница 248: ...mage the machine Machine components particularly the chassis can be damaged by incorrectly setting down Set the machine down carefully Do not set down unevenly 2 Set the machine down slowly and carefu...

Страница 249: ...r securing loads should be followed Load securing is taken to mean that by full braking or sudden turning the load will not slide fall roll or cause unnecessary noise Accepted technical regulations sh...

Страница 250: ...eries Residual quantities of tool lubricating oil in the tool lubricator option ea ec Residual quantities of antifreeze in the frost protector Option ba 12 3 Storage Moisture can lead to corrosion par...

Страница 251: ...taminated with fuel cooling oil or engine oil must be disposed of in accordance with local environment protection regulations Old batteries are hazardous waste and must be disposed of correctly in acc...

Страница 252: ...l for coupling loading and built in options 4 Engine nameplate with serial number on the cylinder head cover or crankcase 5 Option lc only Inspection label for the diesel particle filter on fan casing...

Страница 253: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6974 20 E Service manual Portable compressor M122 241 R A M I R E N T...

Страница 254: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 242 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 255: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6974 20 E Service manual Portable compressor M122 243 R A M I R E N T...

Страница 256: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 244 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 257: ...imensional drawings 13 3 1 Option sa Dimensional drawing chassis with height adjustable tow bar 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 245 R A M I R...

Страница 258: ...13 Annex 13 3 Dimensional drawings 246 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 259: ...13 3 2 Option sd Dimensional drawing chassis with fixed height tow bar 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 247 R A M I R E N T...

Страница 260: ...13 Annex 13 3 Dimensional drawings 248 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 261: ...13 3 3 Option sh Dimensional drawing chassis without parking brake 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 249 R A M I R E N T...

Страница 262: ...13 Annex 13 3 Dimensional drawings 250 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 263: ...13 3 4 Option sc Dimensional drawings of stationary machine skids 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 251 R A M I R E N T...

Страница 264: ...13 Annex 13 3 Dimensional drawings 252 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 265: ...13 3 5 Option si Dimensional drawings of stationary machine base frame 13 Annex 13 3 Dimensional drawings No 9_6974 20 E Service manual Portable compressor M122 253 R A M I R E N T...

Страница 266: ...13 Annex 13 3 Dimensional drawings 254 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 267: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 255 R A M I R E N T...

Страница 268: ...13 Annex 13 4 Wiring diagrams 256 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 269: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 257 R A M I R E N T...

Страница 270: ...13 Annex 13 4 Wiring diagrams 258 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 271: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 259 R A M I R E N T...

Страница 272: ...13 Annex 13 4 Wiring diagrams 260 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 273: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 261 R A M I R E N T...

Страница 274: ...13 Annex 13 4 Wiring diagrams 262 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 275: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 263 R A M I R E N T...

Страница 276: ...13 Annex 13 4 Wiring diagrams 264 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 277: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 265 R A M I R E N T...

Страница 278: ...13 Annex 13 4 Wiring diagrams 266 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 279: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 267 R A M I R E N T...

Страница 280: ...13 Annex 13 4 Wiring diagrams 268 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 281: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 269 R A M I R E N T...

Страница 282: ...13 Annex 13 4 Wiring diagrams 270 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 283: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 271 R A M I R E N T...

Страница 284: ...13 Annex 13 4 Wiring diagrams 272 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 285: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 273 R A M I R E N T...

Страница 286: ...13 Annex 13 4 Wiring diagrams 274 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 287: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 275 R A M I R E N T...

Страница 288: ...13 Annex 13 4 Wiring diagrams 276 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 289: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 277 R A M I R E N T...

Страница 290: ...13 Annex 13 4 Wiring diagrams 278 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 291: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 279 R A M I R E N T...

Страница 292: ...13 4 2 Option lc Connection adapter for the diesel particulate filter 13 Annex 13 4 Wiring diagrams 280 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 293: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 281 R A M I R E N T...

Страница 294: ...13 Annex 13 4 Wiring diagrams 282 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 295: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 283 R A M I R E N T...

Страница 296: ...13 Annex 13 4 Wiring diagrams 284 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 297: ...13 4 3 Option tc Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 285 R A M I R E N T...

Страница 298: ...13 Annex 13 4 Wiring diagrams 286 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 299: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 287 R A M I R E N T...

Страница 300: ...13 Annex 13 4 Wiring diagrams 288 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 301: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 289 R A M I R E N T...

Страница 302: ...13 Annex 13 4 Wiring diagrams 290 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 303: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 291 R A M I R E N T...

Страница 304: ...13 Annex 13 4 Wiring diagrams 292 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 305: ...13 4 4 Option te Lighting and signalling system connection 13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 293 R A M I R E N T...

Страница 306: ...13 Annex 13 4 Wiring diagrams 294 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 307: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 295 R A M I R E N T...

Страница 308: ...13 Annex 13 4 Wiring diagrams 296 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 309: ...13 Annex 13 4 Wiring diagrams No 9_6974 20 E Service manual Portable compressor M122 297 R A M I R E N T...

Страница 310: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram 298 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

Страница 311: ...13 Annex 13 5 Fuel circulation diagram No 9_6974 20 E Service manual Portable compressor M122 299 R A M I R E N T...

Страница 312: ...ting instructions for compressed air filter combination filter 13 Annex 13 6 Operating instructions for compressed air filter combination filter 300 Service manual Portable compressor M122 No 9_6974 2...

Страница 313: ...FF D E FG Kaeser Kompressoren GmbH Postfach 2143 96410 Coburg Tel 09561 640 0 Fax 09561 640130 http www kaeser com STANDARD D Pack D PACK E PACK Basic OPTION OPTION OPTION g ltig ab 01 04 2007 A e l l...

Страница 314: ...617 00010 E A 185 9 4810 0 FA 2480 9 4618 0 FA 2480 D 9 4618 00010 E A 185 9 4810 0 Filter Standard Filter D Pack Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Ty...

Страница 315: ...FC 221 D 9 4649 00120 FC 221 E E C 221 9 4833 0 FC 185 9 4650 0 FC 185 D 9 4650 00120 FC 185 E E C 185 9 4834 0 FC 283 9 4651 0 FC 283 D 9 4651 00120 FC 283 E E C 283 9 4835 0 FC 354 9 4652 0 FC 354 D...

Страница 316: ...2 00120 FE 354 E E E 185 9 4870 0 FE 526 9 4713 0 FE 526 D 9 4713 00120 FE 526 E E E 185 9 4870 0 FE 708 9 4714 0 FE 708 D 9 4714 00120 FE 708 E E E 185 9 4870 0 FE 885 9 4715 0 FE 885 D 9 4715 00120...

Страница 317: ...85 9 4894 0 FG 2480 9 4758 0 E G 185 9 4894 0 Filter Standard Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Typ Type FFG 6 9 4760 0 FFG 6 B 9 4760 00110 FFG 6 D 9...

Страница 318: ...keine Gew hr ber nehmen Technische nderungen vorbehalten Contents 1 Introduction 2 Safety rules warnings 3 Technical data 4 Description of functions 5 Condensate discharger 6 Transportation checking o...

Страница 319: ...ng vor Gefahren Elektrisches Gefahrensymbol Ausf hrende T tigkeit Vom Bediener auszuf hrende Bedienschritte 1 3 Erkl rung der Symbole am Ger t 1 Introduction 1 1 General remarks The compressed air fil...

Страница 320: ...genen Inhalt dieser Dokumen tation kennt Es besitzt als solches eine zur Inbetriebnahme und War tung derartiger Einrichtungen bef higendeAusbildung bzw Berechtigung 2 Safety rules warnings 2 1 Use of...

Страница 321: ...luft d rfen nur nach Genehmigung des Herstellers der Filter systeme eingesetzt und betrieben werden 2 Safety rules warnings 2 3 Security warnings Warning The filter system contains components under hi...

Страница 322: ...und 1 bar absol ut bei Betriebs berdruck 7 bar Air flow m h based on 20 C and 1 bar absolute at working pressure 7 bar Gr ere Betriebsdr cke auf Anfrage Contact factory for dryers with a higher worki...

Страница 323: ...inzip der Tiefenfiltration sowie des Coalescings ausgefiltert Die Luft tritt durch den perforierten u e ren St tzmantel aus 4 Description of operation 4 3 Series FC 1 MICRON COALESCING FILTER Two in d...

Страница 324: ...chwerkraft in den unteren Teil des Filters und tropfen dann in den Filterbeh lter ab 4 Description of operation 4 5 Series FE 0 01 MICRON COALESCING FILTER at 0 01 ppm w w max oil content DUO system s...

Страница 325: ...n Bei den Filtern FD FG entf llt der Kondensatableitungsanschlu 7 Mounting 7 1 Location of mounting The filter system should be installed in a dry and frost proof room indoors Ample free space should...

Страница 326: ...leitung unter Druck Schlie en Sie das Absperrorgan im Bypass falls vorhanden Das Filter system ist nun in BETRIEB 8 Start up operation 8 1 Preconditions for starting the dryer The filter system is rea...

Страница 327: ...intervalle gewechselt werden Siehe Kapitel 9 Das Filter FG ben tigt keine Differenzdruckanzeige 8 Start up operation 8 3 Differential pressure indicator standard and D Pack OPTION The differential pr...

Страница 328: ...pressure All pressure must be let off before servicing Close the shut off device in the compressed air inlet outlet Loosen condensate drain hose at 1 only on FB FC FE FF models Slowly turn the knurled...

Страница 329: ...elemente siehe Kapitel 3 Technische Daten WARNUNG Das die Filter beinhaltet n unter erh htem Druck ste hende Systeme Vor Servicearbeiten sind sie drucklos zu machen 9 Servicing filter cartridge replac...

Страница 330: ...lge schlie en Filter durch langsames ffnen der Absperrvorrichtungen wieder mit Druck beaufschlagen 9 Servicing filter cartridge replacement Close shut off device in compressed air inlet outlet Loosen...

Страница 331: ...e condensate drains service packages must be changed according to the table below For more details please see annexe ECO DRAIN l i e t s g n u t r a W e c n a n e t n i a m f o t r a P l l a v r e t n...

Страница 332: ...Personen unsachgem ge ffnet oder repariert wurde und oder mechanische Besch digungen irgendwelcher Art aufweist 10 Guarantee conditions 10 1 General The guarantee covers the delivered device with reg...

Страница 333: ...rating instructions for compressed air filter fresh air filter 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M122 32...

Страница 334: ...REMO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A PROTIPA...

Страница 335: ...13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M122 323 R A M I R E N T...

Страница 336: ...as ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il...

Страница 337: ...o Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek granulovan u...

Страница 338: ...odukten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll de...

Страница 339: ...sfel mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinsta...

Страница 340: ...1 2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 328 Service manual Portable compressor M122 No 9_6974 20...

Страница 341: ...Service Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservede...

Страница 342: ...erar inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvolum oljei...

Страница 343: ...5 6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M...

Страница 344: ...1 2 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter 332 Service manual Portable compresso...

Страница 345: ...AC030 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 7 Operating instructions for compressed air filter fresh air filter No 9_6974 20 E Service manual Portable compressor M122 333 R A M I...

Страница 346: ...annten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 0...

Страница 347: ...d clean the inside of the valve Check for leaks Fuel pump s Make a visual and auditory check Check that all electrical connections are tight Check fuel hoses for leaks Aerosol generator Check that all...

Страница 348: ...13 Annex 13 8 Service tasks on the diesel particulate filter 336 Service manual Portable compressor M122 No 9_6974 20 E R A M I R E N T...

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