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9 Fault Recognition and Rectification

9.1 Basic instructions

The following tables are intended to assist in fault finding and rectification.
1. Do not attempt fault rectification measures other than those given in this manual!
2. In all other cases:

Have the fault rectified by an authorized KAESER service representative.

Further information Observe the instructions in chapter 3 "Safety and Responsibility" and prevailing local safety regula‐

tions when rectifying faults and malfunctions.

Comply with local applicable safety provisions!

9.2 Engine faults and alarms

Further information The engine service manual provides further information.

9.2.1 Engine refuses to start or comes to a stop

Possible cause

Remedy

Where can I get help?
Special‐

ized

work‐

shop

KAESER

Service

Engine

service

manual

Defective starter.

Have replaced.

X

–

–

The fuel cut-off device has not

opened.

Check the coil and electrics and

have replaced if necessary.

X

–

–

Fuel tank empty.

Fill up the fuel tank

–

–

–

Airlock in the fuel line between

fuel tank and injector pump.

Bleed the fuel line (see chap‐

–

–

X

Fuel filter clogged.

Clean or replace, see chap‐

–

–

X

Fuel line broken.

Have replaced.

X

X

–

Defective control fuse or relay.

Have repaired or replaced if

necessary.

X

X

–

Airend discharge temperature

too high.

Have checked.

–

X

–

Defective temperature gauge

switch giving no enable signal

Have repaired or replaced if

necessary.

–

X

–

Ignition switch defective.

Have repaired or replaced if

necessary.

–

X

–

Electrical connections and/or ca‐

bles loose or broken

Tighten the connection or have

the cable replaced.

X

X

–

Defective battery or low charge. Maintain battery, see chap‐

–

–

–

9

Fault Recognition and Rectification

9.1

Basic instructions

92

Operator Manual Screw Compressor
M100

No.: 9_6999 23 USE

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Содержание M100

Страница 1: ...Operator Manual Screw Compressor M100 No 9_6999 23 USE Manufacturer KAESER KOMPRESSOREN SE 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser com...

Страница 2: ...Original instructions KKW M100 2 03 en Z1 SBA MOBILAIR 20150112 161243...

Страница 3: ...15 Instrument panel cover 9 2 3 Machine without options 9 2 3 1 Sound pressure level 9 2 3 2 Tightening torques for screws 9 2 3 3 Ambient conditions 9 2 3 4 Additional specifications 9 2 4 Chassis 1...

Страница 4: ...ar generator inspections 38 3 10 Emergencies 39 3 10 1 Correct fire fighting 39 3 10 2 Injury from handling operating fluids materials 39 3 11 Warranty 40 3 11 1 Noise emissions warranty 40 3 12 Ident...

Страница 5: ...the machine 83 8 2 2 Engine pre heating 83 8 2 3 Starting the machine 83 8 2 4 Allow the machine to run up to operating temperature 83 8 2 5 Switching to LOAD 84 8 2 6 Manually setting the discharge...

Страница 6: ...nance 130 10 4 1 Checking cooling oil level 131 10 4 2 Cooling oil filling and topping up 132 10 4 3 Changing the cooling oil 133 10 4 4 Replace the compressor oil filter 137 10 4 5 Oil separator tank...

Страница 7: ...nal drawing chassis options 253 13 3 3 Dimensional drawing chassis options 255 13 3 4 Dimensional drawing chassis options 257 13 3 5 Dimensional drawing stationary version 259 13 3 6 Dimensional drawi...

Страница 8: ...Contents vi Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 9: ...ht adjustment 68 Fig 28 Changing the towing eye height adjustable drawbar 69 Fig 29 Changing the towing eye ball hitch fixed height towbar 70 Fig 30 Changing the towing eye fixed height towbar USA cha...

Страница 10: ...Checking the brake lining thickness 153 Fig 80 Brake system adjustment 153 Fig 81 Brake rod adjustment 154 Fig 82 Tool lubricator maintenance 156 Fig 83 Cleaning the dirt trap 157 Fig 84 Filter combin...

Страница 11: ...king pressure and FAD 11 Tab 29 Compressed air distributor 11 Tab 30 Safety relief valve activating pressure 12 Tab 31 Machine temperatures 12 Tab 32 Airend discharge temperature 12 Tab 33 Cooling oil...

Страница 12: ...high 94 Tab 76 Fault Working pressure too low 94 Tab 77 Fault Pressure relief valve blowing off 95 Tab 78 Fault Machine overheating 95 Tab 79 Fault Too much oil residue in the compressed air 96 Tab 80...

Страница 13: ...ns contained in them Make sure you provide the data from the nameplate when ordering documents 1 3 Copyright This operator manual is copyright protected Queries regarding use or duplication of the doc...

Страница 14: ...r damages are identified by their signal term Signal term Meaning Consequences of ignoring the warning NOTE Warns of a potentially dangerous situation Damage to property is possible Tab 2 Danger level...

Страница 15: ...r Option codes used in this service manual are explained in chap ter 2 2 Information referring to potential problems are identified by a question mark The cause is named in the help text and a remedy...

Страница 16: ...re Total weight Lifting point load capacity Rated engine power Engine speed Maximum working pressure Tab 3 Nameplate 2 2 Options A list of the options fitted to your machine helps to relate the inform...

Страница 17: ...mpressed air treatment devices Option Option code Available Aftercooler and cyclone separator da Heat exchanger db Fresh air filter dc Filter combination dd Tab 5 Compressed air treatment options 2 2...

Страница 18: ...l adjustment 100 psi ca With manual adjustment 145 psi cb Tab 9 Proportional controller option 2 2 6 Option ba Low temperature equipment Option Option code Available Low temperature equipment ba Engin...

Страница 19: ...ssis with low axle load with height adjustable tow bar and overrun brake Chassis Chassis Option code Available Model rb rc rd EU chassis rb GB chassis rc US chassis rd Axle load rk rl low axle load rk...

Страница 20: ...AD limitation gb Tab 16 Generator options 2 2 12 Option oe Sealed floor pan Option Option code Available Sealed floor pan oe Tab 17 Sealed floor pan option 2 2 13 Option sf Anti theft device Option Op...

Страница 21: ...18 M20 Torque lbf in 26 6 52 2 88 5 216 8 424 8 743 5 1177 1823 2611 3673 Tab 22 Tightening torques for screws property class 8 8 coefficient of friction 0 12 2 3 3 Ambient conditions Positioning Limi...

Страница 22: ...eference the actual total weight taken from the machine nameplate Tab 24 Weight of the machine 2 4 2 Tires The tire s dimensions are shown on the side wall see also Fig 1 Fig 1 Example for Tire inform...

Страница 23: ...Thread Strength category Torque lbf in Ball coupling M16 8 8 1858 Towing eye M16 8 8 1858 Towbar M16 8 8 1858 M20 10 9 4778 4957 M24 8 8 5930 6107 Tab 27 Towbar tightening torque 2 5 Compressor 2 5 1...

Страница 24: ...d discharge temperature during opera tion F 167 212 Maximum airend discharge temperature automatic safety shut down F 239 Tab 31 Machine temperatures Temperature at the airend discharge port Ambient t...

Страница 25: ...t Density at 59 F 864 kg m3 ISO 12185 0 869 kg l D 1298 ASTM test Pour point 27 F ISO 3016 51 F D 97 ASTM test 65 F D 97 ASTM test Demulsibility at 129 F 40 40 0 10 min D 1401 ASTM test 15 min D 1401...

Страница 26: ...charge 2 6 Engine 2 6 1 Engine specification Feature Specification Make Model Kubota V 3800 DI T Engine control Mechanical Fuel injection Mechanical Rated engine power hp 97 6 Speed at LOAD mode rpm...

Страница 27: ...the fuel and thus cause damages within the fuel system The use of other fuels as well as the mixing with additives is only permitted after consultation with the engine manufacturer The engine service...

Страница 28: ...F 34 7 Maximum ambient temperature F 86 Tab 41 Fresh air filter conditions 2 7 1 3 Air quality at the compressed air outlets Interrelation between compressed air treatment and compressed air quality A...

Страница 29: ...temperature F 122 Higher altitudes are permissible only after consultation with the manufacturer Tab 43 Environmental conditions low temperature equipment 2 7 2 2 Option bb Engine coolant pre heating...

Страница 30: ...uit 0 3 s 170 V 300 0 260 0 330 0 330 0 420 0 Power factor cos j 0 8 1 Frequency Hz 50 Speed rpm 3000 Distortion factor 5 Type Synchronous internal pole electronically controlled Protection rating IP...

Страница 31: ...2 phase Power sockets Quantity 16 A 230 V 1 N PE 3 16 A 400 V 3 N PE 1 16 A 230 V 2 PE 2 32 A 230 V 3 PE 1 16 A 230 V 3 PE 1 32 A 115 V 2 PE 1 16 A 115 V 2 PE 2 Tab 50 Connection sockets Overload prot...

Страница 32: ...VA 13 0 8 5 12 7 8 5 Inductive consumers kW Rated power 7 5 5 0 12 7 8 5 Tab 53 Maximum three phase mains loading AC power Generator 400V 3 ph 230V 3 ph 115V 2 ph Rated power kVA 13 0 8 5 13 0 8 5 7 0...

Страница 33: ...wer factor cos j 0 8 1 Frequency Hz 50 Speed rpm 3600 Distortion factor 5 Type Synchronous internal pole electronically controlled Protection rating IP 54 Tab 56 Generator data Reduced compressed air...

Страница 34: ...h Type Generator 250V 2 phase Generator 125V 1 phase Miniature circuit break er A Quantity 16 1 1 Tab 60 Circuit breaker Operating limits to EN 60034 22 page 10 table Features Value Design category G3...

Страница 35: ...0 Inductive consumers kW Rated power 5 0 5 0 Tab 62 Maximum power supply load Power reduction at elevated ambient temperatures Ambient temperature F Generator power 86 Full power available 86 Reductio...

Страница 36: ...Keep to the specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purp...

Страница 37: ...his machine Authorized transport personnel possess the following qualifications are of legal age are familiar with and adhere to the safety instructions and sections of the service manual rele vant to...

Страница 38: ...re a potentially dangerous task 3 5 1 Safely dealing with sources of danger The following describes the various forms of danger that can occur during machine operation Exhaust fumes Exhaust gases from...

Страница 39: ...following information concerns work on components that could be under pressure Wait until the compressor has automatically vented check the pressure gauge it must read 0 psig Then open an outlet valv...

Страница 40: ...rried out on or near the machine take adequate measures to prevent sparks or heat from igniting oil vapors or parts of the machine Noise The enclosure absorbs the machine noise to a tolerable level Th...

Страница 41: ...with severe adverse health effects Wear protective clothing as necessary Suitable protective clothing examples Safety work wear Protective gloves Safety boots Eye protection Ear protection 3 5 2 1 Tra...

Страница 42: ...lifting point should be used to attach lifting gear and under no circumstan ces are handles tow bar or other components to be used Use only hooks and shackles that comply with local safety regulations...

Страница 43: ...owing vehicle Secure the parked machine Lower the prop stand wind down the jockey wheel Chock the wheels to prevent unwanted movement Place chocks under the wheels Pull on the parking brake Unauthoris...

Страница 44: ...aged worn or of reduced quality they have couplings and connections of the right type and size Wear protective gloves when connecting or disconnecting compressed air hoses Make sure compressed air hos...

Страница 45: ...in a 3 ft radius of the machine Operating personnel Maintenance Within the machine Within a 3 ft radius of the machine Maintenance personnel Tab 64 Danger areas 3 6 Safety devices Safety devices ensur...

Страница 46: ...ed surfa ces Do not attempt to jump start if battery fluid is frozen Bring temperature of battery up to at least 60 F before attempting to jump start or it may explode 303 Fire or explosion caused by...

Страница 47: ...o not lift towbar by hand if weight is more than you can safely handle See safety section of service manual 430 Connect air hoses only in full compliance with OSHA standard 29 CFR 1926 302 bX7 The req...

Страница 48: ...proper storage Always replace missing chock immediately 600 Pressure and spring force Serious injury or death can result from loosening or opening component that is under pressure and heavily spring...

Страница 49: ...00 551 The protective measure concerning isolation insulation monitoring and shut down is applied The generator is equipped with an automatic mains cut out with overcurrent release and insulation moni...

Страница 50: ...ot exceed the maximum supply system load When operating the generator do not exceed the maximum supply system load due to con nected consumers Bear in mind The power consumption values of simultaneous...

Страница 51: ...jury from handling operating fluids materials The following operating fluids materials are in the machine Fuel Lubricating oil Compressor cooling oil Engine coolant Battery electrolyte Tool lubricant...

Страница 52: ...materials Obtain confirmation from KAESER that your specific operating conditions are suitable 3 11 1 Noise emissions warranty The manufacturer warrants to the ultimate purchaser and each subsequent p...

Страница 53: ...not be met The prerequisites for approval are no longer given Remodeling or modifications restrict the service work that can be performed for you For example Warranty if directly and originally affec...

Страница 54: ...ling air flow The bodywork is not suitable for the following uses Walking on standing or sitting on Use as resting place or storage of any kind of load Danger of pinching Severe injuries of the finger...

Страница 55: ...filter 11 Proportional controller 12 Minimum pressure check valve Fig 5 Left hand door opened 13 Fan 14 Tool box 15 Airend 16 Inlet valve 17 Pressure relief valve 18 Lifting eye cover 19 Lifting eye 4...

Страница 56: ...end casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air in the oil separator tank 5 gives up its heat in...

Страница 57: ...the oil separator tank and the control valve The pressure in the oil separator tank remains constant The engine runs at minimum speed RUN ON PERIOD STOPPED The inlet valve closes The venting valve ope...

Страница 58: ...oportional controller optionally adjusta ble 27 Venting valve 62 Combined auxiliary valve directional con trol valve 4 5 Safety devices 4 5 1 Monitoring functions with shutdown The following functions...

Страница 59: ...fuel level in the fuel tank falls below the rec ommended level Fig 8 Fuel level monitoring 1 Instrument panel 2 Indicator lamp LED yellow Fuel level monitoring 3 Group alarm lamp red When the fuel lev...

Страница 60: ...Option da Compressed air aftercooler The aftercooler lowers the compressed air temperature to only 9 F to 18 F above ambient Most of the moisture carried in the air is removed this way in the aftercoo...

Страница 61: ...ine in enclosed spaces only in the open Clean inlet air without hazardous contaminants Engine exhaust must not be drawn into the compressor The treated air does not meet the local standards for Compre...

Страница 62: ...b Fig 11 Principle tool lubricator 1 Compressed air inlet 2 Oil tank 3 Tool oil outlet 4 Tool lubricator upper part with oil filling port 5 Filler plug with dipstick and integrated riser tube 6 Meteri...

Страница 63: ...exi ble power cable supplied connects the machine s power plug to the user s power socket The coolant pre heater works according to the principle of self circulation Fig 12 Coolant pre heating 1 Opera...

Страница 64: ...teracts a potential freezing of individual components Machine operation in summer Antifreeze is not required for the regulating air at ambient temperatures of more than 32 F 4 7 3 Option oa Optional b...

Страница 65: ...ressor can be destroyed Explosion or fire are also possible When flammable gas is drawn into the engine shutting off the fuel supply will not stop the engine right away In order to shut down the engin...

Страница 66: ...nerator operating mode and the power taken 4 7 5 1 Operating modes The compressor works with the normal air delivery regulation and generates electrical power at the same time The generator can work i...

Страница 67: ...ockets 3 Single phase power sockets 4 Generator control box 5 Generator main switch 6 Safety cut out with overcurrent release Fig 16 Instrument panel generator control box 230 V AC 1 Mode selector swi...

Страница 68: ...e 60 Hz 1 Mode selector switch 2 Power socket 250 V 3 Power socket 125 V 4 Generator control box 5 Generator main switch 6 Safety cut out with overcurrent release 4 7 6 Option rb rk rm rs rc ro rs rd...

Страница 69: ...e brake May be operated on public roads 4 7 6 3 Option rd ro rs Chassis Option rd chassis USA version Option ro chassis with fixed height tow bar Option rs chassis with overrun brake The chassis has t...

Страница 70: ...m 4 7 7 Option oe Sealed floor pan option The machine is fitted with a sealed floor pan catching liquids in the event of leaks Thus direct con tamination of the floor is prevented The sealed floor pan...

Страница 71: ...ts for oil and coolant from engine and compressor Fig 20 Drain points for oil and coolant from engine and compressor 1 Engine oil drain 2 Coolant drain oil cooler compressor 3 Coolant drain water cool...

Страница 72: ...uthorized use and as protection during transport the machine is fitted with instru ment panel cover s Instrument panel cover option pa Generator control box cover option ga 4 Design and Function 4 7 O...

Страница 73: ...t explosion proof Do not operate in areas in which specific requirements with regard to explosion protection are applied Keep suitable fire extinguishing agents on hand and ready for use Ensure that r...

Страница 74: ...Ensure there is enough free space all round and above the machine 7 Keep air inlet and outlet openings free of obstructions so that the cooling air can flow freely through the machine 8 Install the ma...

Страница 75: ...uthorized personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damag...

Страница 76: ...ign the fix ing holes 5 Push in the securing bolt using light hammer blows if necessary 6 Secure the bolt with the self locking nut see chapter 2 4 4 for tightening torque 7 Release the parking brake...

Страница 77: ...rake rod 4 Tow bar 5 Jockey wheel 6 Breakaway cable 7 Parking brake not for USA type chassis 1 Open the doors 2 Remove the bag with the brake transfer cable and fastenings unpack and lay out ready 3 C...

Страница 78: ...ush in the securing bolts using light hammer blows if necessary and push on U washers 3 Secure the bolts with the self locking nuts see chapter 2 4 4 for tightening torque 4 Screw in the front screw f...

Страница 79: ...s of the jockey wheel mounting plate and the overrun braking mechanism coincide 3 Push through the securing screws and push on the U washers 4 Secure the bolts with self locking nuts 6 4 Adjusting the...

Страница 80: ...together Manually tighten the locking lever Use a hammer to hit the locking lever to further tighten the lower serrated joint until the bore and the groove for the splint pin are aligned 4 Insert the...

Страница 81: ...hanging the towing eye height adjustable drawbar 1 Self locking hexagon nut 2 Hex head screw 3 Towbar 4 Protective sleeve 5 Ball coupling 6 Towing eye Remove the ball coupling Removing the towing eye...

Страница 82: ...4 Draw the protective sleeve 4 over the fix ings 6 4 2 2 Option rc ro rs rd ro rs Changing the towing eye ball hitch on a fixed height towbar The shock absorber is secured in the rear fixing screw The...

Страница 83: ...oupling 9 or towing eye 10 from the towbar tube 6 6 Push the new ball coupling 9 or towing eye 10 onto the towbar 6 until the fixating holes match 7 Use the screw 4 at the rear fixating hole of the to...

Страница 84: ...are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before initial start up or recommissioning Incorrect or improper commissioning can cause injury to perso...

Страница 85: ...missioning the compressor after a long period of storage 7 3 Checking installation and operating conditions Check and confirm all the items in the checklist before starting the machine Check See chapt...

Страница 86: ...an airend discharge tem perature of 86 F is reached The airend discharge temperature is shown at the remote ther mometer contact on the instrument panel 7 4 1 Starting assistance If the machine s star...

Страница 87: ...nsulated terminal clamps Observe the instructions provided with the battery jumper cables Keep jumper cables away from rotating parts Avoid short circuits due to incorrect poling and or bridging with...

Страница 88: ...is important in particular for fully discharged battery The battery will pick up only little current in the beginning and has a high internal resistance Any voltage peaks occurring in the engine gener...

Страница 89: ...d Have the coolant pre heating and associated wiring checked according to the maintenance schedule 2 Connect the coolant pre heater to the user s power socket with the power cable supplied Operating t...

Страница 90: ...nerator Fig 34 Insulation monitoring 400 V AC 3 phase generator Fig 35 Insulation monitoring 230 V AC 3 phase generator 1 Main switch 2 Mode selection switch 3 Test button Insulation monitor with indi...

Страница 91: ...d short 4 Main circuit breaker Circuit breaker designed as automatic circuit breaker with shunt trip 5 6 AC power sockets 1 Activate the machine 2 Danger of fatal injury caused by contact with live co...

Страница 92: ...d if the main circuit breaker is functioning correctly Checking the safety cut out Turn on main circuit breaker 4 for the generator Press and hold the test button 3 for 3 seconds The main circuit brea...

Страница 93: ...s can result in electric shocks burns or death Work on electrical equipment may only be carried out by authorized electricians Safe working with compressed air tools and hoses Open pressurized compres...

Страница 94: ...the machine All doors and siding panels are closed Serious damage to engine from cold starting sprays Cold start assists such as ether or other sprays can cause severe engine damage Do not use cold s...

Страница 95: ...3 Starting the machine 1 Destruction of the starter Improper operation could destroy the starter As long as the engine is running do not actuate the starter switch Do not turn and hold the starter swi...

Страница 96: ...t pressure Danger from malfunctioning or not functioning compressed air tools when the machine s dis charge pressure is set incorrectly Use connected compressed air tools only with the pressure approp...

Страница 97: ...nstrument panel gauge If the indicated pressure is not the discharge pressure required the machine should be shut down and the setting procedure repeated 8 2 7 Shutting down the machine Operating the...

Страница 98: ...lamp fuel level Indicator lights Fill the fuel tank immediately Further information Further information on the fuel tank monitoring can be found in chapter 4 6 8 4 Option ea ec Operating the tool lubr...

Страница 99: ...adjustmen increases the oil flow 1 Set the required oil flow 2 Close the access door Further information Fill the tool lubricator with suitable oil see chapter 10 8 1 Shutting off lubricating oil 1 C...

Страница 100: ...r filled with antifreeze 1 Keep the frost protector shut off valve permanently closed position 0 2 Close the door Result The machine is ready for winter operation Further information See chapter 10 8...

Страница 101: ...e battery is disconnected from the machine s electrical system 2 Close the access door 8 7 Option ga gb Generator operation The generator may be operated immediately after the activation of the machin...

Страница 102: ...e Make sure that electric consumers are switched off 2 Before connecting electrical consumers carry out the following Determine the consumption values of the electric consumers Do not exceed the maxim...

Страница 103: ...et valves are open Maintain the following minimum distances to the object to be cleaned in order to prevent damages to the machine when cleaning with the high pressure cleaner Circular section jets ap...

Страница 104: ...vice manual Defective starter Have replaced X The fuel cut off device has not opened Check the coil and electrics and have replaced if necessary X Fuel tank empty Fill up the fuel tank Airlock in the...

Страница 105: ...en fuel tank and injector pump Bleed the fuel line see chap ter 10 3 3 X Fuel filter clogged Clean or replace see chap ter 10 3 3 X Fuel line broken Have replaced X X Speed adjustment cylinder mal adj...

Страница 106: ...laced if necessary X Venting valve does not blow off Check the connections and function and have repaired or replaced as necessary X Tab 75 Fault Working pressure too high 9 3 2 Working pressure too l...

Страница 107: ...ed if nec essary X Tab 77 Fault Pressure relief valve blowing off 9 3 4 Machine overheating Possible cause Remedy Where can I get help Specialized workshop KAESER Service Defective cooling fan Have th...

Страница 108: ...or replace the strainer and nozzle if necessary See chapter 10 4 5 X Fractured oil separator car tridge See chapter 10 4 6 for chang ing Oil level in the oil separator tank too high Reduce to maximum...

Страница 109: ...eck the power requirement of the connected consumers and reduce if necessary check the consumers for short circuits X Check the overload protection switch and have replaced if nec essary X X Engine sp...

Страница 110: ...cialized workshop KAESER Service Engine speed too high Have reset to rated speed X X Tab 83 Generator voltage too high 9 Fault Recognition and Rectification 9 4 Generator faults and alarms 98 Operator...

Страница 111: ...is being serviced Tab 84 Advise others that the machine is being serviced Before switching on make sure that no personnel is working on the machine all protective guards and cover panels are attached...

Страница 112: ...adverse conditions perform maintenance work e g oil and filter changes at shorter intervals Adverse conditions are e g poor fuel quality high low temperatures much dust frequent use Adjust the mainte...

Страница 113: ...intervals Maintenance interval Short description Daily Every 250 h at least annually A250 Every 500 h at least annually A500 Every 1000 h at least annually A1000 Every 1500 h at least annually A1500 E...

Страница 114: ...Change engine air filter X 10 3 2 Have the valve clearance adjus ted X SW Engine SM Have the turbocharger checked X SW Check the engine coolant level X 10 3 1 Engine SM Clean the cooler X 10 5 Check...

Страница 115: ...level X 10 4 1 Clean the compressor air filter X 10 4 7 Clean the oil cooler X 10 5 Have the pressure relief valve s checked X 10 4 8 Check clean the oil separator tank dirt trap X 10 4 5 Change comp...

Страница 116: ...replaced X SW Check that all electrical connec tions are tight X Engine SM engine manufacturer s service manual SW specialized workshop Tab 87 Regular machine maintenance tasks 10 2 3 2 Maintenance sc...

Страница 117: ...or X 10 8 6 Blow out the spark arrester with compressed air X Option lb engine air intake shut off valve Clean check the engine air in take shut off valve X 10 8 7 Option ga gb generator Check adjust...

Страница 118: ...cal burns from coolant containing antifreeze Avoid eye and skin contact with coolant If the eyes are affected rinse immediately with running water Wear protective glasses and gloves Insufficient coola...

Страница 119: ...meters Visual check Antifreeze concentration measurement Unscrew and remove the expansion tank filler cap Visual check The coolant should be checked for its colour and any particles or sediments float...

Страница 120: ...system throughout the year The maximum permissible coolant life is 2 years Follow coolant recommendations in chapter 2 6 4 Preparing coolant Precondition Coolant must meet the specification of ASTM D...

Страница 121: ...nish the coolant 10 Visually inspect for leaks 11 Close the door If the coolant has been changed check the level of the new coolant frequently at first as it can decrease due to the escape of air lock...

Страница 122: ...ptacle and secure 5 Open the shut off valve 7 and catch the draining coolant 6 Close the shut off valve and remove the drain hose 7 Screw on the filler cap 8 Close the door Draining the coolant closed...

Страница 123: ...ccordance with environmental protection regulations Further information The operating manual supplied by the motor manufacturer provides further information on coolant change and cleaning the cooling...

Страница 124: ...r filter element Wear in the engine from intake of contaminated air Do not try to clean the filter element by striking or knocking it Do not wash the filter element Fig 47 Engine air filter maintenanc...

Страница 125: ...st from the element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Cle...

Страница 126: ...he negative cable to the battery is disconnected Danger of fire from spontaneous ignition of fuel Serious injury or death could result from the ignition and combustion of fuel Allow no open flames or...

Страница 127: ...of the fuel system 5 After approx 10 to 15 minutes switch the starter switch to the STOP Off position 6 Open the right hand access door 7 Tighten the bleed screw again 8 Remove the receptacle 9 Close...

Страница 128: ...ing the water trap immediately Emptying the fuel water trap Precondition Water and or contamination are visible in the water trap 1 Place a receptacle beneath the fuel micro filter housing 2 Loosen th...

Страница 129: ...se clamps taking care the flow is in the right direction 4 Remove the receptacle Replacing the fuel microfilter Fig 53 Fuel micro filter maintenance 1 Turn in this direction to unscrew the filter cart...

Страница 130: ...wn the machine 3 Open the right hand access door 4 Visually check the fuel system for leaks 5 Tighten all fittings 6 Close the door Further information The engine service manual provides further infor...

Страница 131: ...haft If this occurs it could create oil bubbles that would reduce the oil s lubricating capability and impair engine performance 10 3 5 Engine oil filling and topping up Material Engine oil Cleaning c...

Страница 132: ...gine oil The engine oil should be changed according to the maintenance schedule according to the degree of contamination of the intake air at least once a year Check the operating manual of the motor...

Страница 133: ...e in the floor pan 4 Unscrew the drain plug and allow the engine oil to drain into the receptacle 5 Clean the drain plug and screw in with a new gasket 6 Replace the plug in the filler port 7 Close th...

Страница 134: ...hut off valve 4 at the engine s oil pan and catch the engine oil 6 Close the shut off valve and replace the screwed sealing cap 7 Replace the plug in the filler port 8 Close the door Dispose of old oi...

Страница 135: ...3 Engine block 1 Open the right hand access door 2 Prepare a receptacle 3 Use a filter wrench to loosen and unscrew the filter Catch any escaping oil 4 Carefully clean sealing surfaces using lint free...

Страница 136: ...g The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected Beware of rotating pulleys and moving b...

Страница 137: ...t immediately 1 Replace the belt guard 2 Reconnect the negative battery terminal 3 Close the doors 10 3 8 2 Checking belt tension Check belt tension when they are warm not hot to avoid length variatio...

Страница 138: ...ernator and engine block 3 Gently push the alternator in the direction of the arrow outwards using the lever until the drive belt is tensioned 4 Re tighten the securing screw and clamping screw 5 Remo...

Страница 139: ...ngine manufacturer provides further information on removing chang ing and tensioning drive belts 10 3 9 Battery maintenance Check the charging system if the battery discharges without reason 10 3 9 1...

Страница 140: ...maintenance free batteries need a degree of care to obtain their maximum opera tional life The outside of the battery and the terminals should be cleaned regularly with a soft cloth This avoids curren...

Страница 141: ...e in a frost proof room In extreme cases the use of a heavy duty cold start battery and or an additional booster bat tery is recommended 10 3 9 3 Battery removal and installation Precondition The mach...

Страница 142: ...d by excessive tightening of the lashing strips The fuel tank may burst and spill Do not overtighten the lashing strips Slightly hand tighten the lashing strips Carry out visual check 1 Check the lash...

Страница 143: ...All compressed air consumers are disconnected and the air outlet valves are open Fig 63 Checking cooling oil level 1 Oil separator tank 2 Oil filler port 3 Filler plug A Minimum level B Maximum level...

Страница 144: ...3 Slowly unscrew and withdraw the plug from the oil filler port 4 Top up the cooling oil to the maximum level B with the help of a funnel 5 Check the oil level 6 Check the filler plug gasket for damag...

Страница 145: ...lly vented the pressure gauge reads 0 psig The machine is at operating temperature All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is...

Страница 146: ...ining the oil from the oil cooler This is done from a drain valve with the aid of a separate drain hose 1 Position a receptacle beneath the oil cooler drain point accessible through a hole in the floo...

Страница 147: ...place the plug in the oil separator tank filling port 5 Close the door Dispose of used oil and oil contaminated working materials according to environmental pro tection regulations 10 4 3 2 Option oe...

Страница 148: ...ng oil 4 Close the shut off valve and replace the screwed sealing cap Draining the oil from the oil cooler 1 Position a receptacle beneath the oil drainage point for the oil cooler s cooling oil 7 2 U...

Страница 149: ...r 3 Combination valve 4 Ambient temperature sensor not with Op tion db Changing the oil filter 1 Open the left hand door 2 Prepare a receptacle 3 Loosen the filter by turning counter clockwise and cat...

Страница 150: ...maintenance Material Cleaning cloth Wrench Small screwdriver Maintenance kit control valve Petroleum ether or spirit Precondition The machine is shut down The machine is fully vented the pressure gau...

Страница 151: ...se the access door Dispose of old parts and contaminated materials according to environmental regulations Starting the machine and performing a test run 1 Switch the machine on and run it in IDLE mode...

Страница 152: ...scavenge pipe screwed to the cover 3 Oil scavenge pipe union nut screwed to the dirt trap 5 Air pipe 6 Pipe fitting 7 Cover 8 Fixing screw 9 Control valve 10 Solenoid valve plug 11 Gasket 12 Metal cli...

Страница 153: ...oil level in the oil separator tank Top up if necessary Maintenance of the control valve dirt trap must be carried out whenever the oil separator car tridge is changed Further information Information...

Страница 154: ...ons carefully to one side 2 Pull out the plug to the solenoid valve 10 and withdraw the cable 3 Unscrew the fitting 6 and turn the air pipe 5 to one side 4 Loosen the frost protector clamp ring 14 and...

Страница 155: ...tion on control valve dirt trap maintenance is given in chapter 10 4 5 Making operational 1 Reconnect the negative battery terminal 2 Close the access door Dispose of old parts and contaminated materi...

Страница 156: ...ge reads 0 psig Machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open Damaged air filter element Machine damage due to contaminated intake air Do not...

Страница 157: ...from the element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Clean...

Страница 158: ...d down The machine is fully vented the pressure gauge reads 0 psig All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected Da...

Страница 159: ...ide 4 Replace the sound damping louver 5 Remove the protective coverings from the air filters 6 Reconnect the battery 7 Close the doors 8 Start the machine and run up to operating temperature so that...

Страница 160: ...sealing strips between the body panels and the access doors serve both as a sound proofing measure and to prevent ingress of rain water Care of the rubber sealing strips is especially necessary in win...

Страница 161: ...cal roadworthy regulations at least 63 mil in most countries Profile depth too low change tires 4 Check the tire pressures Result tire pressure too low pump tires Further information See chapter 2 4 3...

Страница 162: ...eight adjustment function The locking teeth on the towbar height adjustment joint are corroded and jammed and the towbar height cannot be adjusted If necessary free the teeth by jerking the towbar hor...

Страница 163: ...height Option rc ro rs see illustration 76 Checking the shock absorber 1 Loosen the transfer cable one side 2 Press in the shock absorber against its damping force Have the shock absorber replaced by...

Страница 164: ...only Material Screwdriver Wrench Inspection lamp or torch Cleaning cloths Lithium enriched multi purpose grease Precondition The machine is switched off 1 Jack up the machine and lower it onto support...

Страница 165: ...direction of the arrow Adjust the brake Turn against the direction of the arrow Loosen the brake Fig 80 Brake system adjustment 1 Brake rod 2 Equaliser 3 Brake support 4 Screwdriver as adjusting tool...

Страница 166: ...e inspection hole A light rubbing sound when the wheels turn is permissible if it does not affect free turning Brake rod adjustment Fig 81 Brake rod adjustment 1 Brake rod 2 Equaliser 3 Brake cable Bo...

Страница 167: ...ase Cleaning cloths Precondition The machine is shut down The machine is disconnected from the towing vehicle and safely parked Clean and grease the brake rod s sliding and adjustment joints 10 8 Main...

Страница 168: ...f the dipstick with a lint free cloth or rag and screw the plug fully in again 3 Unscrew and withdraw the plug once more and read off the oil level on the dipstick Oil level at the upper third of the...

Страница 169: ...eads 0 psig All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected Fig 83 Cleaning the dirt trap 1 Cyclone separator 2 Dirt...

Страница 170: ...nted Pressure gauge reads 0 psig 4 Open the outlet valves 5 Open the left hand door 6 Check the cyclone separator housing and hose line for leaks 7 Close the access door 10 8 3 Option dd Combination f...

Страница 171: ...separator 3 Condensate drain hose fittings 4 Shut off ball valve for condensate drain age 5 Pressure differential gauge check fittings for Service personnel 6 Filter head 7 Casing gasket 8 Filter ele...

Страница 172: ...is not permitted Handle new filter elements only with clean fabric gloves Do not touch the new filter elements with bare fingers Contamination risk Material Spare parts Filter wrench Wrench Cleaning c...

Страница 173: ...e the condensate drain shut off valves 3 Tighten the filter combination fittings 4 Reconnect the negative cable to the batteries 5 Close the door Dispose of old parts and contaminated materials accord...

Страница 174: ...ing 3 Upper element adsorption element 4 Body 5 Lower filter element high capacity ele ment 6 Lower housing 7 Condensate drain tap for manual draining 0 closed I open 8 Oil indicator Open both doors 1...

Страница 175: ...arts The fresh air filter contains two different element and both must be changed as a pair Note loca tion Using the fresh air filter without an element installed is not permitted Handle new filter el...

Страница 176: ...rational 1 Close the drain valve 2 Reconnect the negative battery terminal 3 Close the doors Dispose of old parts and contaminated materials according to environmental regulations Further information...

Страница 177: ...of fire and explosion caused by spontaneous ignition can cause severe injury Never top up antifreeze unless the machine is stopped and cooled down Danger of injury from compressed air The frost prote...

Страница 178: ...outlet valves are open Danger of suffocation from toxic exhaust fumes Exhaust fumes from internal combustion engines contain carbon monoxide which is odor less and deadly Never use the machine in encl...

Страница 179: ...the appropriate plug Fig 89 Cleaning the spark arrestor sealed floor pan 1 Exhaust silencer end pipe 2 Soot drain port with plug 3 Exhaust silencer with integrated spark ar restor 4 Service opening c...

Страница 180: ...ut off valve The engine air intake shut off valve does not close when flammable gas is drawn into the engine The machine does not shut down Destruction of the engine and explosion and or fire are poss...

Страница 181: ...unctions in any way 1 Reposition the air intake hose and tighten the clamp 2 Close the doors 3 Start the machine and switch to LOAD If the engine stops on switching to LOAD have the valve adjusted by...

Страница 182: ...rd 5 Generator belt 6 Support for belt tensioner Unscrew the securing screws of the belt guard and remove the belt guard 10 8 8 1 Visual check 1 Check the drive belt for cracks frays or stretching Cha...

Страница 183: ...t tensioning 1 Support for belt tensioner 2 Hexagon nut 3 Spherical seat washer 4 Conical seat washer 5 Hexagon nut locknut 6 Drive belt 7 Generator drive pulley 8 Generator swing frame 9 Belt adjustm...

Страница 184: ...The so called closed floor pan contributes to the protection of the environment by preventing a contamination of the soil in the event of leaking operating fluids Liquid accumulations within the mach...

Страница 185: ...the cleaning cloth remove any dirt within the machine Dispose of collected liquid and contaminated working materials according to environmental protection regulations 10 Maintenance 10 8 Maintenance...

Страница 186: ...mber Enter maintenance and service work carried out in this list Date Maintenance task carried out Operating hours Signature Tab 90 Maintenance log 10 Maintenance 10 9 Documenting maintenance and serv...

Страница 187: ...from machine damage There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spares or operating fluids materials Use only original KAESER parts and operating f...

Страница 188: ...nal reliability ensured by preventive maintenance Energy savings achieved by avoidance of pressure losses The security of genuine KAESER spare parts Increased legal certainty as all regulations are ke...

Страница 189: ...from damage Inspections preventive maintenance or repair tasks not described in this manual must not be carried out by unqualified personnel Have further tasks not described in this service manual car...

Страница 190: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 178 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 191: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 179...

Страница 192: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 180 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 193: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 181...

Страница 194: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 182 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 195: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 183...

Страница 196: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 184 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 197: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 185...

Страница 198: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 186 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 199: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 187...

Страница 200: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 188 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 201: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 189...

Страница 202: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 190 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 203: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 191...

Страница 204: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 192 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 205: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 193...

Страница 206: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 194 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 207: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 195...

Страница 208: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 196 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 209: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 197...

Страница 210: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 198 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 211: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 199...

Страница 212: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 200 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 213: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 201...

Страница 214: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 202 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 215: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 203...

Страница 216: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 204 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 217: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 205...

Страница 218: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 206 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 219: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 207...

Страница 220: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 208 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 221: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 209...

Страница 222: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 210 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 223: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 211...

Страница 224: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 212 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 225: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 213...

Страница 226: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 214 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 227: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 215...

Страница 228: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 216 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 229: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 217...

Страница 230: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 218 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 231: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 219...

Страница 232: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 220 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 233: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 221...

Страница 234: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 222 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 235: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 223...

Страница 236: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 224 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 237: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 9_6999 23 USE Operator Manual Screw Compressor M100 225...

Страница 238: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 226 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 239: ...e off the following openings with plastic foil and moisture resistant adhesive tape Engine air inlet Compressor air inlet Exhaust silencer 3 Attach the following notice on the instrument panel showing...

Страница 240: ...about 10 minutes to coat all parts with a protec tive oil film Disconnect the battery the minus terminal first and then the plus ter minal and store in a frost free room Check the battery fluid level...

Страница 241: ...cured 12 2 1 Safety Allow transportation only by personnel trained in safely dealing with motor vehicles and the transporting of goods 1 There is danger of being run over or crushed by an overturning...

Страница 242: ...and signaling equipment 2 Check the function of wheels brakes lights and signaling equipment Correct any defects before towing Additional precautions for conditions of snow and ice Considerable snow...

Страница 243: ...e Coupling a machine with towing eye 1 Open the towing coupling of the towing vehicle 2 Slowly and carefully approach the machine with the towing vehicle until the trailer coupling au dibly latches 3...

Страница 244: ...cle ball hitch The weight on the coupling will cause it to audibly close The coupling locks automatically Closing and locking is automatic 5 Push the handle down to be certain of locking The coupling...

Страница 245: ...en zone showing Coupling in new condition Towing vehicle ball hitch wear within acceptable limits No action necessary Red zone showing Ball hitch wear at acceptable limit ball coupling unworn Ball hit...

Страница 246: ...om the towing vehi cle and cause an accident Check correct coupling Check correct location of the security pin 5 Place the open coupling over the towing vehicle ball hitch The weight on the coupling w...

Страница 247: ...e a Pull the brake lever a little further on and press the release button Hold the release button in and push the lever down past the dead point zone 7 Remove the chocks Preparing the machine for tran...

Страница 248: ...he lighting and indicator systems and carry out a function check 6 Remove the chocks and secure them in the transport securing device Replacement chocks can be purchased from KAESER representatives A...

Страница 249: ...g bar 3 Loop the end of the cable round the towing vehicle hitch and secure with the spring clip Attach safety chains Always use safety chains Chains hold the towed machine if connections fails Fig 10...

Страница 250: ...ther the bead pushes against the cam of the retaining pin see Ill 103 figure b The retaining pin 3 unlocks the wheel suspension 4 which will abruptly fold see Ill 103 figure c and drop the towing mech...

Страница 251: ...rovided upward past the dead point zone see Ill 104 fig ure a The gas spring holds the brake under tension 4 Remove the cap nut if fitted 5 Lower the jockey wheel until the towing mechanism is stress...

Страница 252: ...ontal the brake is under spring loading If the lever is not horizontal the brake is not fully applied and the machine may roll away 4 Detach the breakaway cable 5 Lower the jockey wheel until the towi...

Страница 253: ...machine before lifting by a crane Make sure the lifting eye cover plate is freely accessible and can be opened Perform the following tasks prior to moving the machine by crane A lifting eye is provide...

Страница 254: ...ng and securing methods must be such that assuming proper handling the goods arrive in perfect condition at the destination Additional measures must be taken for the transport of machines by sea or ai...

Страница 255: ...is designated as dangerous goods for air freight purposes any disregard can result in a heavy fine 1 Danger of fire or explosion from operating fluids materials The machine incorporates an internal co...

Страница 256: ...2 Completely drain the cooling oil and engine oil from the machine 3 Remove used filters and the oil separator cartridge 4 Drain the coolant from water cooled engines and systems 5 Remove the battery...

Страница 257: ...ith serial number 2 VIN stamped in the bodywork Vehicle Identification Number 3 Options label 4 Engine nameplate with serial number 13 2 Pipeline and instrument flow diagram P I diagram 13 Annex 13 1...

Страница 258: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 246 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 259: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6999 23 USE Operator Manual Screw Compressor M100 247...

Страница 260: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 248 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 261: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_6999 23 USE Operator Manual Screw Compressor M100 249...

Страница 262: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 250 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 263: ...rs Dimensional drawing chassis options Option rb Chassis EU version Option rm Chassis with height adjustable towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 9_6999 23...

Страница 264: ...in sonstiger Weise zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden USE Projektion 02 02 2012 F R E I G E G E B E N Status 10227568 USE...

Страница 265: ...nal drawing chassis options Option rc Chassis GB version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 9_6999 23 USE Operator Ma...

Страница 266: ...Dritten ausgeh ndigt oder in sonstiger Weise zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden USE Projektion 02 02 2012 F R E I G E G E...

Страница 267: ...nal drawing chassis options Option rd Chassis USA version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 9_6999 23 USE Operator M...

Страница 268: ...Dritten ausgeh ndigt oder in sonstiger Weise zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden USE Projektion 02 02 2012 F R E I G E G E...

Страница 269: ...ptions Option rb Chassis EU version Option rl Chassis with higher axle load Option rm Chassis with height adjustable towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 9...

Страница 270: ...n sonstiger Weise zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden USE Projektion 02 02 2012 F R E I G E G E B E N Status 10227569 USE 00...

Страница 271: ...13 3 5 Option rw Dimensional drawing stationary version Option rw Skid frame on runners 13 Annex 13 3 Dimensional drawings No 9_6999 23 USE Operator Manual Screw Compressor M100 259...

Страница 272: ...er in sonstiger Weise zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden 02 02 2012 Projektion A3 10227572 USE 00 nderungs Nr Ma stab Origi...

Страница 273: ...13 3 6 Option rx Dimensional drawing stationary version Option rx On frame 13 Annex 13 3 Dimensional drawings No 9_6999 23 USE Operator Manual Screw Compressor M100 261...

Страница 274: ...en ausgeh ndigt oder in sonstiger Weise zug nglich gemacht werden Entwicklungsbedingte nderungen vorbehalten Zeichnung darf nur ber CAD ge ndert werden 02 02 2012 Projektion A3 10227573 USE 00 nderung...

Страница 275: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 263...

Страница 276: ...13 Annex 13 4 Wiring diagrams 264 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 277: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 265...

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Страница 284: ...13 Annex 13 4 Wiring diagrams 272 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

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Страница 286: ...13 Annex 13 4 Wiring diagrams 274 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

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Страница 288: ...13 Annex 13 4 Wiring diagrams 276 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 289: ...13 4 2 Option tc Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 277...

Страница 290: ...13 Annex 13 4 Wiring diagrams 278 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 291: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 279...

Страница 292: ...13 Annex 13 4 Wiring diagrams 280 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

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Страница 296: ...13 Annex 13 4 Wiring diagrams 284 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 297: ...13 4 3 Option te Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 285...

Страница 298: ...13 Annex 13 4 Wiring diagrams 286 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 299: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 287...

Страница 300: ...13 Annex 13 4 Wiring diagrams 288 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 301: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 289...

Страница 302: ...13 4 4 Option ga Generator electrical diagram 400V 3 ph 13 Annex 13 4 Wiring diagrams 290 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 303: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 291...

Страница 304: ...13 Annex 13 4 Wiring diagrams 292 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

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Страница 309: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 297...

Страница 310: ...13 Annex 13 4 Wiring diagrams 298 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 311: ...13 4 5 Option ga Generator electrical diagram 230V 3 ph 13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 299...

Страница 312: ...13 Annex 13 4 Wiring diagrams 300 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 313: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 301...

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Страница 320: ...13 4 6 Option ga Generator electrical diagram 115 V 2 ph 13 Annex 13 4 Wiring diagrams 308 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 321: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 309...

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Страница 328: ...13 Annex 13 4 Wiring diagrams 316 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 329: ...13 4 7 Option ga Generator electrical diagram 230 V 2 ph 13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 317...

Страница 330: ...13 Annex 13 4 Wiring diagrams 318 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 331: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 319...

Страница 332: ...13 Annex 13 4 Wiring diagrams 320 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 333: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 321...

Страница 334: ...13 Annex 13 4 Wiring diagrams 322 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 335: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 323...

Страница 336: ...13 Annex 13 4 Wiring diagrams 324 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 337: ...13 Annex 13 4 Wiring diagrams No 9_6999 23 USE Operator Manual Screw Compressor M100 325...

Страница 338: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram 326 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 339: ...13 Annex 13 5 Fuel circulation diagram No 9_6999 23 USE Operator Manual Screw Compressor M100 327...

Страница 340: ...13 Annex 13 5 Fuel circulation diagram 328 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 341: ...13 6 Assembly diagrams chassis 13 6 1 Assembly diagrams chassis EU version 13 Annex 13 6 Assembly diagrams chassis No 9_6999 23 USE Operator Manual Screw Compressor M100 329...

Страница 342: ...13 Annex 13 6 Assembly diagrams chassis 330 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 343: ...13 6 2 Assembly diagrams chassis GB US version 13 Annex 13 6 Assembly diagrams chassis No 9_6999 23 USE Operator Manual Screw Compressor M100 331...

Страница 344: ...13 Annex 13 6 Assembly diagrams chassis 332 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 345: ...Verschraubung K26 Bowdenzug Gest nge 13 Annex 13 6 Assembly diagrams chassis No 9_6999 23 USE Operator Manual Screw Compressor M100 333...

Страница 346: ...13 6 3 Assembly diagram brake rod 13 Annex 13 6 Assembly diagrams chassis 334 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

Страница 347: ...oment 20 25Nm 4 Srew the long nut M10 4 and fix it until no tolerance is available Counter with hex nut M10 6 torque to 20 25Nm 5 Gest ngehalter 9 wahlweise 5 Brake rod rear 9 optional 694917 Mittwoch...

Страница 348: ...dd Operating instructions for compressed air filter combination filter 13 Annex 13 7 Operating instructions for compressed air filter combination filter 336 Operator Manual Screw Compressor M100 No 9_...

Страница 349: ...FE D E FF D E FG Kaeser Kompressoren GmbH Postfach 2143 96410 Coburg Tel 09561 640 0 Fax 09561 640130 http www kaeser com STANDARD D Pack D PACK E PACK Basic OPTION OPTION OPTION g ltig ab 01 04 2007...

Страница 350: ...50 D 9 4617 00010 E A 185 9 4810 0 FA 2480 9 4618 0 FA 2480 D 9 4618 00010 E A 185 9 4810 0 Filter Standard Filter D Pack Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type...

Страница 351: ...9 00110 FC 221 D 9 4649 00120 FC 221 E E C 221 9 4833 0 FC 185 9 4650 0 FC 185 D 9 4650 00120 FC 185 E E C 185 9 4834 0 FC 283 9 4651 0 FC 283 D 9 4651 00120 FC 283 E E C 283 9 4835 0 FC 354 9 4652 0...

Страница 352: ...D 9 4712 00120 FE 354 E E E 185 9 4870 0 FE 526 9 4713 0 FE 526 D 9 4713 00120 FE 526 E E E 185 9 4870 0 FE 708 9 4714 0 FE 708 D 9 4714 00120 FE 708 E E E 185 9 4870 0 FE 885 9 4715 0 FE 885 D 9 471...

Страница 353: ...0 E G 185 9 4894 0 FG 2480 9 4758 0 E G 185 9 4894 0 Filter Standard Filter Element Cartrigde Filter E Pack Typ Type Nr No Typ Type Nr No Typ Type Nr No Typ Type FFG 6 9 4760 0 FFG 6 B 9 4760 00110 F...

Страница 354: ...timmung keine Gew hr ber nehmen Technische nderungen vorbehalten Contents 1 Introduction 2 Safety rules warnings 3 Technical data 4 Description of functions 5 Condensate discharger 6 Transportation ch...

Страница 355: ...en Warnung vor Gefahren Elektrisches Gefahrensymbol Ausf hrende T tigkeit Vom Bediener auszuf hrende Bedienschritte 1 3 Erkl rung der Symbole am Ger t 1 Introduction 1 1 General remarks The compressed...

Страница 356: ...ung bezogenen Inhalt dieser Dokumen tation kennt Es besitzt als solches eine zur Inbetriebnahme und War tung derartiger Einrichtungen bef higendeAusbildung bzw Berechtigung 2 Safety rules warnings 2 1...

Страница 357: ...von Atemluft d rfen nur nach Genehmigung des Herstellers der Filter systeme eingesetzt und betrieben werden 2 Safety rules warnings 2 3 Security warnings Warning The filter system contains components...

Страница 358: ...auf 20 C und 1 bar absol ut bei Betriebs berdruck 7 bar Air flow m h based on 20 C and 1 bar absolute at working pressure 7 bar Gr ere Betriebsdr cke auf Anfrage Contact factory for dryers with a high...

Страница 359: ...h dem Prinzip der Tiefenfiltration sowie des Coalescings ausgefiltert Die Luft tritt durch den perforierten u e ren St tzmantel aus 4 Description of operation 4 3 Series FC 1 MICRON COALESCING FILTER...

Страница 360: ...durch Schwerkraft in den unteren Teil des Filters und tropfen dann in den Filterbeh lter ab 4 Description of operation 4 5 Series FE 0 01 MICRON COALESCING FILTER at 0 01 ppm w w max oil content DUO...

Страница 361: ...schriften Bei den Filtern FD FG entf llt der Kondensatableitungsanschlu 7 Mounting 7 1 Location of mounting The filter system should be installed in a dry and frost proof room indoors Ample free space...

Страница 362: ...ustrittsleitung unter Druck Schlie en Sie das Absperrorgan im Bypass falls vorhanden Das Filter system ist nun in BETRIEB 8 Start up operation 8 1 Preconditions for starting the dryer The filter syste...

Страница 363: ...Wartungs intervalle gewechselt werden Siehe Kapitel 9 Das Filter FG ben tigt keine Differenzdruckanzeige 8 Start up operation 8 3 Differential pressure indicator standard and D Pack OPTION The differe...

Страница 364: ...er high pressure All pressure must be let off before servicing Close the shut off device in the compressed air inlet outlet Loosen condensate drain hose at 1 only on FB FC FE FF models Slowly turn the...

Страница 365: ...r Filterelemente siehe Kapitel 3 Technische Daten WARNUNG Das die Filter beinhaltet n unter erh htem Druck ste hende Systeme Vor Servicearbeiten sind sie drucklos zu machen 9 Servicing filter cartridg...

Страница 366: ...Reihenfolge schlie en Filter durch langsames ffnen der Absperrvorrichtungen wieder mit Druck beaufschlagen 9 Servicing filter cartridge replacement Close shut off device in compressed air inlet outlet...

Страница 367: ...e set The condensate drains service packages must be changed according to the table below For more details please see annexe ECO DRAIN l i e t s g n u t r a W e c n a n e t n i a m f o t r a P l l a v...

Страница 368: ...r andere Personen unsachgem ge ffnet oder repariert wurde und oder mechanische Besch digungen irgendwelcher Art aufweist 10 Guarantee conditions 10 1 General The guarantee covers the delivered device...

Страница 369: ...n dc Operating instructions for compressed air filter fresh air filter 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_6999 23 USE Operator Manual Screw Compressor...

Страница 370: ...LTROS DE REMO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A...

Страница 371: ...13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_6999 23 USE Operator Manual Screw Compressor M100 359...

Страница 372: ...o Real a as ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneg...

Страница 373: ...de absor o Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek gran...

Страница 374: ...rning Produkten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall B...

Страница 375: ...ktar l isfel mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabe...

Страница 376: ...C030 1 4 1 2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 364 Operator Manual Screw Compressor M100 No 9_69...

Страница 377: ...re Parts Service Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett R...

Страница 378: ...en indikerar inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvol...

Страница 379: ...2 2 3 4 5 6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_6999 23 USE Operator Manual Screw Comp...

Страница 380: ...2 1 2 1 1 2 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 368 Operator Manual Screw Com...

Страница 381: ...1 AC010 AC030 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 9_6999 23 USE Operator Manual Screw Compressor M100 369...

Страница 382: ...oben genannten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 0...

Страница 383: ...f the protective conductor Measurement of the dielectric resistance Measurement of the substitute leakage current Inspection of generator functionality Inspection of the proper functioning of the gene...

Страница 384: ...13 Annex 13 9 Service tasks Generator 372 Operator Manual Screw Compressor M100 No 9_6999 23 USE...

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