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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#5770 PRINTED IN CHINA

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE

AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS

PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF

THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUS-

TOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VER-

SIONS ARE NOT AVAILABLE ONLINE.

3 HP AIR COMPRESSOR

MODEL H4519

INSTRUCTION MANUAL

Содержание H4519

Страница 1: ...MATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED IF YOU OWN AN EARLIER VERSION OF THE MACHINE THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE CONTACT CUS TOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES PREVIOUS VER SIONS ARE NOT AVAILABLE ONLINE 3 HP AIR COMPRES...

Страница 2: ...als are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially des...

Страница 3: ...ention measures NOTICE Safety Instructions For Pneumatic Tools 1 KEEP ALL SAFETY DEVICES IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from tool before operation 3 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 4 DO NOT USE IN DANGEROUS ENVIRONMENT DO NOT use pneumatic tools in damp...

Страница 4: ...E THE RISK OF UNINTEN TIONAL STARTING DO NOT carry tool with hand on trigger and always disconnect from air when not in use Safety Instructions For Pneumatic Tools 18 DISCONNECT TOOLS before ser vicing and changing accessories 19 USE THE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of injury 20 CHECK DAMAGED PARTS Bef...

Страница 5: ...e 8 AVOID TOUCHING THE TOP OF THE MOTOR HOUSING it will become hot during operation 9 MAKE SURE TO ADD OIL Use compressor oil or a non detergent 30 weight oil 10 NEVER LEAVE COMPRESSOR TURNED ON WHEN NO ONE IS AROUND A leak could develop caus ing compressor to run continuously causing overheating and possibly a fire 11 NEVER AIM THE AIR NOZZLE DIRECTLY AT YOURSELF OR OTH ERS Pressurized air can br...

Страница 6: ...tures a powerful 220V 3 HP motor two cylinder aluminum pump with cast iron cylinder liners an incredible 10 9 CFM 40 PSI 9 1 CFM 90 PSI 11 gallon welded steel tank and a 115 PSI maximum working pressure The Model H4519 compressor fills its 11 gallon tank from 0 to 115 PSI in a little over a minute We are pleased to provide this manual with the Model H4519 It was written to encourage safety conside...

Страница 7: ...nts for the needs of your particular compressor Also make sure the compressor is not operating in an environment where there are any explosive flammable or caustic fumes or gases A clear and well ventilated area is best for its safe operation Place the compressor on a solid and level surface Make sure that the hoses you attach to your pneumatic device will be unrestricted in movement and not subje...

Страница 8: ...l short ground ing reduces the risk of electric shock by providing a path of least resistance to dis perse electric current These machines are equipped with power cords having an equipment grounding conductor See Figure 1 The outlet must be properly installed and grounded in accordance with all local codes and ordinances Grounding Figure 1 Ground plug configuration If you find it necessary to use ...

Страница 9: ...e oil provides lubrication to the cylinder rings which deliver the compressed air Severe damage to the internal moving parts can occur if there is not adequate oil flow Check the oil level frequently and change the oil on a regular schedule Duty Cycle The Model H4519 3 HP Air Compressor should not be operated on more than a 50 duty cycle This means an air com pressor that pumps air for over 30 min...

Страница 10: ...ts too high See the Pressure Regulator sub section Operating this equipment has the potential for flying debris to cause eye injury Always wear safety glass es or goggles when operating equip ment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glasses you wear meet the appropriate standards of the American National Standards ...

Страница 11: ...g the drain valve simply turn the release nut to allow air to flow out of the tank The drain valve is shown in Figure 5 The drain valve is also used to drain condensation that builds up in the tank The safety valve automatically releases pressure if the tank reaches 130 PSI To manually release the air in the tank by using the safety drain valve 1 Locate the safety drain valve on the tank The drain...

Страница 12: ...black ON OFF switch cover by removing the screw which is in the recess on the top of the cover Pull the black cover up and set it aside 5 Turn the pressure adjustment bolt Figure 8 a half turn clockwise to increase the tank pressure and a half turn counter clockwise to decrease the pressure 6 Connect the compressor to the power supply and start the compressor 7 If the PSI level still needs adjustm...

Страница 13: ...ient air volume will not perform their function satisfactorily Figure 9 Quick connect couplers 3 Connect the tool using a good quality air line with an adequate length to reach from the compressor to the point of use Note Quick connect couplers shown in Figure 9 are a good option for fast and sure connection of tools and air hoses This accessory and many like it can be found in the Grizzly Catalog...

Страница 14: ...ge on the bottom of the crankcase to make sure the oil level is at the prop er height 2 Drain the tanks of any condensation by opening the drain valve on the bot tom of the tank Note Depending upon the amount of use and the weather conditions a certain amount of condensed water may be released For longevity of the compressor seals and the air tools you connect it is best to keep the tanks free of ...

Страница 15: ...guard from the air compressor shown in Figure 11 The guard is attached to the compressor frame by the two mounting bolts shown in Figure 11 2 Loosen the four nuts one side shown in Figure 12 that secure the motor to the compressor frame so the motor can slide towards crankcase relieving the tension on the V belt 3 Remove the V belt from the motor pul ley and fly pulley 4 Install the new V belt 5 R...

Страница 16: ... After the first 50 working hours or 30 days whichever comes first perform the following maintenance Replace the oil in the motor with com pressor oil use ISO 100 of SAE 30W viscosity non detergent type Make sure that all the fittings are tight Remove the air filter foam element and rinse it out with water Allow it to dry and re install Blow out any accumulated dirt between the cylinder cooling fi...

Страница 17: ... excess pressure from tank The pressure gauge for the tank should read 15 20 PSI 5 Drain water from the tank by opening the drain valve on the bottom of the tank 6 Close the drain valve when all the water has been released 7 Store the air compressor in its normal operating position in a cool protected area Every 300 Hours Storage Like all power tools there is danger associated with operating this ...

Страница 18: ...o improve ment inspect regulator for leaks or replacement 4 Install a shorter hose 1 Check air tanks pipes and all connections for leaks 2 Close drain valve 3 Replace safety valve 4 Inspect and clean air filter 5 Check gaskets on cylinder head assem bly repair or replace as needed 6 Inspect and replace pump piston rings 1 Check oil level and add oil 2 Inspect and clean air filter 3 Inspect and rep...

Страница 19: ...ief valve is relieving pressure too early test pressure relief and repair or replace 1 Clean dirt or debris from rubber mem brane of check valve after removing top nut 2 Repair or replace pressure switch 1 Open drain cocks on both tanks and make certain all condensation water is drained out 2 Remove delivery pipes clean out and replace PROBLEM CAUSE ACTION 1 Cooling fins dirty 2 Air filter clogged...

Страница 20: ... 22 23 10 58 28 30 27 26 25 35 36 17 16 33 39 40 41 42 43 44 49 47 67 68 69 70 61 57 74 34 32 31 29 24 14 13 12 11 10 9 60 4 3 2 1 5 6 7 8 56 55 5 38 19 20 21 45 46 48 51 52 53 65 54 66 64 63 62 72 73 71 75 77 76 78 9 80 81 9 79 37 18 50 Model H4519 3 HP Air Compressor ...

Страница 21: ...4519017 INT RETAINING RING 12 MM 18 P4519018 PISTON PIN 12 X 37 5 19 P4519019 PISTON 20 P4519020 OIL RING 21 P4519021 COMPRESSOR RING 22 PLW04M LOCK WASHER 8MM 23 PB26M HEX BOLT M8 1 25 X 30 24 P4519024 CYLINDER 25 P4519025 PLATE GASKET 26 P4519026 VALVE PLANK 27 P4519027 CYLINDER HEAD GASKET 28 P4519028 VALVE PLATE 29 P4519029 UPPER PLATE 30 P4519030 CYLINDER HEAD GASKET 31 P4519031 CYLINDER HEAD...

Страница 22: ... WASHER 8MM 57 P4519057 MOTOR 57 1 P4519057 1 MOTOR FAN 57 2 P4519057 2 MOTOR FAN COVER 57 3 P4519057 3 SWITCH COVER 57 4 PC250 R CAPACITOR 250 MFD 250 VAC 57 5 PC040B S CAPACITOR 40 MFD 400 VAC 57 6 P4519057 6 CAPACITOR COVER 58 PB26M HEX BOLT M8 1 25 X 30 59 PLW04M LOCK WASHER 8MM 60 P4519060 HANDLE GRIP 61 P4519061 SAFETY VALVE 62 P4519062 PRESSURE SWITCH 63 P4519063 PRESSURE GAUGE 64 P4519064 ...

Страница 23: ...4 COOLING FIN 75 P4519075 TANK 76 P4519076 TANK WHEEL 77 PR06M EXT RETAINING RING 16MM 78 P4519078 DRAIN VALVE 14MM 79 P4519079 RUBBER FOOT 80 PLW04M LOCK WASHER 8MM 81 PN03M HEX NUT M8 1 25 82 P4519082 GRIZZLY LOGO 83 P4519083 MACHINE ID LABEL DESCRIPTION REF PART ...

Страница 24: ...or death injuries to persons or property or for incidental con tingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back wi...

Страница 25: ...you think your purchase represents good value ___Yes ___No 15 Would you recommend Grizzly to a friend ___Yes ___No 16 Would you allow us to use your name as a refer ence for Grizzly customers in your area Note We never use names more than three times ___Yes ___No 17 Comments ________________________________ _________________________________________ _________________________________________ _______...

Страница 26: ...C P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend Place Stamp Here ...

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